Abstract: A power generation system includes a heating fluid circuit thermally coupled to multiple heat sources from at least an integrated hydrocracking plant and diesel hydro-treating plant of a petrochemical refining system. A first subset of the heat sources includes diesel hydro-treating plant heat exchangers coupled to streams in the diesel hydro-treating plant. A second subset of the heat sources includes hydrocracking plant heat exchangers coupled to streams in the hydrocracking plant. The heat exchangers are connected to a power generation system that includes an organic Rankine cycle (ORC) including a working fluid that is thermally coupled to the heating fluid circuit to heat the working fluid, an expander configured to generate electrical power from the heated first working fluid, and a control system configured to activate a set of control valves to selectively thermally couple the heating fluid circuit to at least a portion of the heat sources.

Abstract: Optimizing power generation from waste heat in large industrial facilities such as petroleum refineries by utilizing a subset of all available hot source streams selected based, in part, on considerations for example, capital cost, ease of operation, economics of scale power generation, a number of ORC machines to be operated, operating conditions of each ORC machine, combinations of them, or other considerations are described. Subsets of hot sources that are optimized to provide waste heat to one or more ORC machines for power generation are also described. Further, recognizing that the utilization of waste heat from all available hot sources in a mega-site such as a petroleum refinery and aromatics complex is not necessarily or not always the best option, hot source units in petroleum refineries from which waste heat can be consolidated to power the one or more ORC machines are identified.

Abstract: A power generation system includes two heating fluid circuits coupled to multiple heat sources from multiple sub-units of a petrochemical refining system. The sub-units include an integrated diesel hydro-treating plant and aromatics plant. A first subset and a second subset of the heat sources includes diesel hydro-treating plant heat exchangers coupled to streams in the diesel hydro-treating plant and aromatics plant heat exchangers coupled to streams in the aromatics plant, respectively. A power generation system includes an organic Rankine cycle (ORC) including a working fluid that is thermally coupled to the two heating fluid circuits to heat the working fluid, and an expander to generate electrical power from the heated working fluid. The system includes a control system to activate a set of control valves to selectively thermally couple each heating fluid circuit to at least a portion of the heat sources.

Abstract: A power generation system includes two heating fluid circuits coupled to multiple heat sources from multiple sub-units of a petrochemical refining system. The sub-units include an integrated hydrocracking plant and aromatics plant. A first subset and a second subset of the heat sources includes diesel hydro-treating plant heat exchangers coupled to streams in the diesel hydro-treating plant and aromatics plant heat exchangers coupled to streams in the aromatics plant, respectively. A power generation system includes an organic Rankine cycle (ORC) including a working fluid that is thermally coupled to the two heating fluid circuits to heat the working fluid, and an expander to generate electrical power from the heated working fluid. The system includes a control system to activate a set of control valves to selectively thermally couple each heating fluid circuit to at least a portion of the heat sources.