Abstract: The disclosure relates to a rotary atomizer for applying a spray jet of a coating agent (e.g. paint) to a component (e.g. motor vehicle body component). The disclosure provides that the construction dimensions of the rotary atomizer are coordinated in such a way that the air pressure at the outlet opening of the paint nozzle during operation is lower than the air pressure in the nozzle chamber of the bell cup and in the external rinsing channels in order to prevent a backflow of the coating agent from the outlet opening of the paint nozzle backwards in the direction of the nozzle chamber due to the pressure difference.

Abstract: The disclosure relates to a bell plate for a rotary atomizer for applying a coating agent (e.g. paint) to a component (e.g. motor vehicle body component). The bell plate according to the disclosure comprises a metallic base body and a transponder which can be read out wirelessly and is integrated in the bell plate. The disclosure provides that the transponder is arranged on the front side in the base body or is embedded in the outer outer circumferential surface of the bell plate, which facilitates the read-out of the transponder. Furthermore, the disclosure comprises a suitably adapted atomizer cleaning device having an antenna for reading out the transponder in the bell plate. Finally, the disclosure also comprises a correspondingly adapted operating method.

Abstract: The disclosure relates to a bell cup for a rotary atomizer for painting components, having the following features: a hub for rotatably mounting the bell cup on the rotary atomizer, so that the bell cup is rotatable about an axis of rotation, an annular circumferential spraying edge for spraying the paint in the form of a spray jet, and a circumferential outer lateral surface which widens along the axis of rotation in the distal direction towards the spraying edge, The disclosure provides that the outer lateral surface of the bell cup is divided into different sections, which are angled differently. Furthermore, the disclosure comprises a rotary atomizer with such a bell cup, a painting installation and a corresponding painting method.

Abstract: The disclosure relates to a rotary atomizer for applying a spray jet of a coating agent (e.g. paint) to a component (e.g. motor vehicle body component). The disclosure provides that the construction dimensions of the rotary atomizer are coordinated in such a way that the air pressure at the outlet opening of the paint nozzle during operation is lower than the air pressure in the nozzle chamber of the bell cup and in the external rinsing channels in order to prevent a backflow of the coating agent from the outlet opening of the paint nozzle backwards in the direction of the nozzle chamber due to the pressure difference.

Abstract: The disclosure relates to a program-controlled coating robot for coating components. A robot path is preset and application parameters observed by the applicator are also preset based on real coating operation during movement along the robot path. There is a virtual determination of a coating result for the predetermined robot path and the predetermined application parameters. The disclosure provides steps for virtual determination of the coating result including generating real spray pattern data and/or reading out real spray pattern data from a database as a function of the predetermined robot path and/or the predetermined application parameters, the read-out real spray pattern data reproducing a spray pattern which the applicator generates during a real coating operation with the predetermined application parameters and/or on the predetermined robot path, and determining the coating result taking into account the real spray pattern data read out from the database or the generated spray pattern data.

Abstract: The disclosure relates to a spray-off body, in particular a bell cup, for a rotary atomizer for applying a coating agent to a component, in particular for applying a paint to a motor vehicle body component. The spray-off body according to the disclosure is characterized by at least one balancing mass for the automatic passive balancing of the spray-off body, the balancing mass being movably arranged in the spray-off body in order to enable the automatic passive balancing of the spray-off body in a supercritical speed range.

Abstract: The disclosure relates to a coating device having a plurality of components which are susceptible to malfunctions, a vibration sensor for detecting mechanical vibrations in the coating device and for converting them into a vibration signal which can be evaluated by control technology, and having an evaluation unit for evaluating the vibration signal from the vibration sensor and for diagnosing an operating malfunction in one of the components of the coating device which are susceptible to malfunctions as a function of the vibration signal. The disclosure provides that the evaluation unit diagnoses various operational malfunctions of various malfunction-prone components of the coating device by evaluating the vibration signal of the vibration sensor.

Abstract: The disclosure relates to a program-controlled coating robot for coating components. A robot path is preset and application parameters observed by the applicator are also preset based on real coating operation during movement along the robot path. There is a virtual determination of a coating result for the predetermined robot path and the predetermined application parameters. The disclosure provides steps for virtual determination of the coating result including generating real spray pattern data and/or reading out real spray pattern data from a database as a function of the predetermined robot path and/or the predetermined application parameters, the read-out real spray pattern data reproducing a spray pattern which the applicator generates during a real coating operation with the predetermined application parameters and/or on the predetermined robot path, and determining the coating result taking into account the real spray pattern data read out from the database or the generated spray pattern data.

Abstract: The disclosure relates to a method for programming a program-controlled coating robot for coating components. A robot path is preset and application parameters observed by the applicator are also preset based on real coating operation during movement along the robot path. There is a virtual determination of a coating result for the predetermined robot path and the predetermined application parameters.

Abstract: The disclosure relates to a method for programming a program-controlled coating installation with a coating robot and an application device for coating components, in particular for programming a painting installation with a painting robot for painting motor vehicle body components, with the following steps (S1-S3): a) Presetting or determining geometry data of the component to be coated (S1), b) presetting of robot path data of the robot path to be traversed (S2), and c) determination of suitable spray pattern data (S3) which represent a layer thickness profile and are determined by a simulation which takes into account the robot path data and the geometry data of the component to be coated. Furthermore, the disclosure comprises an appropriately adapted coating installation.

Abstract: The disclosure relates to a method for programming a program-controlled coating robot for coating components. A robot path is preset and application parameters observed by the applicator are also preset based on real coating operation during movement along the robot path. There is a virtual determination of a coating result for the predetermined robot path and the predetermined application parameters.

Abstract: The disclosure relates to a bell plate for a rotary atomizer for applying a coating agent (e.g. paint) to a component (e.g. motor vehicle body component). The bell plate according to the disclosure comprises a metallic base body and a transponder which can be read out wirelessly and is integrated in the bell plate. The disclosure provides that the transponder is arranged on the front side in the base body or is embedded in the outer outer circumferential surface of the bell plate, which facilitates the read-out of the transponder. Furthermore, the disclosure comprises a suitably adapted atomizer cleaning device having an antenna for reading out the transponder in the bell plate. Finally, the disclosure also comprises a correspondingly adapted operating method.

Abstract: The disclosure relates to a rotary atomizer for applying a spray jet of a coating agent (e.g. paint) to a component (e.g. motor vehicle body component). The disclosure provides that the construction dimensions of the rotary atomizer are coordinated in such a way that the air pressure at the outlet opening of the paint nozzle during operation is lower than the air pressure in the nozzle chamber of the bell cup and in the external rinsing channels in order to prevent a backflow of the coating agent from the outlet opening of the paint nozzle backwards in the direction of the nozzle chamber due to the pressure difference.

Abstract: The present disclosure provides a coating plant components and an assembly of such components for a rotary atomizer. The components may be a bell cup and/or an atomizer ring. The component includes a metal main part and a non-metal material at least partially covering or coating the main part. The coating or insert of non-metal material is positioned to provide a barrier to inhibit metal-on-metal contact between, e.g., a bell cup and an atomizer ring. The present disclosure further provides a method for applying non-metal material to a coating plant component.

Abstract: Various exemplary illustrations of an electrode assembly for an electrostatic atomizer, for example for a rotation atomizer, and exemplary methods of making and/or using the same, are disclosed. An exemplary electrode assembly may not include an electrode holder arrangement for holding at least one electrode creating an electrostatic field about a symmetrical axis, wherein there is dielectric material for influencing a discharge current component extending in the direction of the symmetrical axis.

Abstract: The present disclosure provides a coating plant components and an assembly of such components for a rotary atomizer. The components may be a bell cup and/or an atomizer ring. The component includes a metal main part and a non-metal material at least partially covering or coating the main part. The coating or insert of non-metal material is positioned to provide a barrier to inhibit metal-on-metal contact between, e.g., a bell cup and an atomizer ring. The present disclosure further provides a method for applying non-metal material to a coating plant component.

Abstract: Various exemplary illustrations of an electrode assembly for an electrostatic atomizer, for example for a rotation atomizer, and exemplary methods of making and/or using the same, are disclosed. An exemplary electrode assembly may not include an electrode holder arrangement for holding at least one electrode creating an electrostatic field about a symmetrical axis, wherein there is dielectric material for influencing a discharge current component extending in the direction of the symmetrical axis.

Abstract: Various exemplary illustrations of an electrode assembly for an electrostatic atomizer, for example for a rotation atomizer, and exemplary methods of making and/or using the same, are disclosed. An exemplary electrode assembly may include an electrode holder arrangement for holding at least one electrode creating an electrostatic field about a symmetrical axis, wherein there is a dielectric material for influencing a discharge current component extending in the direction of the symmetrical axis.

Abstract: The disclosure relates to a painting system component, in particular a rotating bell (1) for a rotating atomizer, including a main body (1) and a surface coat (8) at least on a part of the surface of the main body (1). The surface coat (8) reduces the tendency of the painting system component to become dirty and/or improves the ease of cleaning of the painting system component.

Abstract: Exemplary illustrations of a bell cup for a rotary atomizer and method of using the same are disclosed. The exemplary illustrations are generally directed to the control of the rotating bell plate of a rotary atomizer used for the serial coating of work pieces. An air flow component may be created by the structural design of the bell plate and/or of an element of the rotary atomizer and by the rotation of the bell plate. The air flow component may correspond to the bell plate design, and the element may be adjacent to the bell plate and stationary relative to same. The air flow component may be measured and compared to a predefined reference value.