Abstract: In the case of a method for producing a three-dimensional shaped object by means of layer-by-layer material application, a base surface for holding the three-dimensional shaped object, a liquid, flowable or powder-form first material that can solidify, a powder-form second material including thermoplastic powder particles, and a solvent are made available. From the first material, a negative mold layer having a cavity for a shaped-object layer to be produced is produced and solidified. The bottom of the cavity is charged to an electric potential having a first polarity, and the powder particles are charged to a potential having a second polarity. The powder particles are applied to a support surface that is positioned relative to the cavity in such a manner that the powder particles are transferred from the support surface into the cavity and form a shaped-object layer having a positive shape that matches the negative mold in this cavity. The shaped-object layer is sintered by means of the effect of heat.

Abstract: In a method for producing a three-dimensional mold and a three-dimensional shaped object (1) by means of layer-by-layer material application, geometry data for the shaped object (1), a support part (2) having a base surface (3) for holding the three-dimensional shaped object (1), and a first and a second material (4, 5) that can be solidified are made available. In the solidified state, the second material (5) has a greater strength than the solidified first material (4). The solidified first material (4) can dissolve in the solvent. To form a negative-shape layer (12), material portions of the flowable first material (4) are applied to the base surface (3) and/or to a solidified material layer of the three-dimensional shaped object (1) situated on this surface, in accordance with the geometry data, in such a manner that the negative-shape layer (12) has at least one cavity (13) that has a negative shape of a material layer of the shaped object (1) to be produced. The negative-shape layer (12) is solidified.

Abstract: In a method for producing a solid-body layer, an emitter array is provided. A support is rotationally positioned relative to the emitter array, about an axis of rotation, and material portions of a material that passes through the nozzles are applied to the support and solidified. The center point of the emitter farthest away from the axis of rotation has a first radial distance, and the emitter arranged closest to the axis of rotation has a second radial distance from the axis of rotation. A trigger signal is generated, which defines trigger points. A material dispensing signal is generated and temporarily stored, in each instance, for the individual emitters, as a function of geometry data and/or as a function of the position in which the emitter in question is arranged relative to the support, when the emitter is positioned at the corresponding trigger point.

Abstract: In a method for producing at least one solid-body layer on a support that can be rotated about an axis of rotation, in accordance with predetermined geometry data, an emitter array having a plurality of emitters configured as material-dispensing nozzles is provided, which nozzles are arranged in emitter columns and emitter rows. Emitter columns that are adjacent to one another in the circumferential direction of an axis of rotation are offset from one another, in the expanse direction of the emitter columns, in each instance, in such a manner that the emitters are arranged at different radial distances DA(i) from the axis of rotation. It holds true that: DA(i) DA(i+1). Print dots are assigned to the geometry data, which dots are offset from one another, in a matrix having multiple rows that run next to one another, in such a manner that it holds true that: PA(j)>PA(j+1), wherein PA(j) is the radial distance of the jth print dot Pj of the row in question from the axis of rotation.

Abstract: In a method for producing a three-dimensional mold and a three-dimensional shaped object by means of layer-by-layer material application, geometry data for the shaped object, a support part having a base surface for holding the three-dimensional shaped object, and a first and a second material that can be solidified are made available. In the solidified state, the second material includes at least one main component that can be cross-linked by means of treatment with energy, and a latent hardener that can be thermally activated, by means of which chemical cross-linking of the main component can be triggered by means of the effect of heat. To form a negative-shape layer, the first material is applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object situated on this surface, in accordance with the geometry data, in such a manner that the negative-shape layer has at least one cavity that has a negative shape of a material layer of the shaped object to be produced.

Abstract: A device for producing a three-dimensional shaped object, including a substrate part having a base surface for holding the shaped object, a first reservoir for holding a flowable first material, a second reservoir for holding a flowable second material, a dispensing mechanism for dispensing material portions of the first material, a material application mechanism including an application roll and a coating mechanism for applying a second material layer of the second material, and a fixation mechanism for solidifying the material layers composed of the first material and the second material. The transfer body rotates about an axis of rotation disposed parallel to the base surface, the dispensing mechanism and the application roll r relative to the substrate part about an axis disposed normal to the base surface, the application roll is conical, and an axis of rotation of the application roll intersects the axis disposed normal to the base surface.

Abstract: A device for producing a three-dimensional shaped object, including a substrate part having a base surface for holding the shaped object, a first reservoir for holding a flowable first material, a second reservoir for holding a flowable second material, a dispensing mechanism for dispensing material portions of the first material, a material application mechanism including an application roll and a coating mechanism for applying a second material layer of the second material, and a fixation mechanism for solidifying the material layers composed of the first material and the second material. The transfer body rotates about an axis of rotation disposed parallel to the base surface, the dispensing mechanism and the application roll r relative to the substrate part about an axis disposed normal to the base surface, the application roll is conical, and an axis of rotation of the application roll intersects the axis disposed normal to the base surface.

Abstract: In the case of a method for producing a three-dimensional shaped object by means of layer-by-layer material application, a base surface for holding the three-dimensional shaped object, a liquid, flowable or powder-form first material that can solidify, a powder-form second material including thermoplastic powder particles, and a solvent are made available. From the first material, a negative mold layer having a cavity for a shaped-object layer to be produced is produced and solidified. The bottom of the cavity is charged to an electric potential having a first polarity, and the powder particles are charged to a potential having a second polarity. The powder particles are applied to a support surface that is positioned relative to the cavity in such a manner that the powder particles are transferred from the support surface into the cavity and form a shaped-object layer having a positive shape that matches the negative mold in this cavity. The shaped-object layer is sintered by means of the effect of heat.

Abstract: A device for applying flowable material to a substratum rotated about an axis of rotation, in accordance with image data stored as pixels or vectors of a Cartesian coordinate grid in a first memory, has at least one printing head for discharging material drops of the flowable material, and is arranged above the substratum, and a controller for positioning the substratum in relation to the printing head and controlling the discharge of the material drops. In a second memory, special polar coordinate grid points arranged on circular lines and on first rays having a first angular distance and, in the direction of origin, on further rays having an angular distance from each other that is greater than the first angular distance are stored. The special polar coordinate grid points are transformed into coordinates of the Cartesian coordinate system, and are compared with the pixels of the image file.

Abstract: The invention relates to a method for producing a three-dimensional shaped object without height limitation by means of layer-by-layer material application, wherein geometric data for the shaped object, a substrate part having a base surface for holding the shaped object, flowable first and second material, and a transfer body are provided. Material portions of the flowable first material are applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object located on the base surface in accordance with the geometric data in order to produce a material layer of the three-dimensional shaped object. The material layer consisting of the first material is solidified.

Abstract: The invention relates to an apparatus and to a method for producing a three-dimensional shaped object by means of material application in layers Sn (n=1 to N), which has at least a material dispensing device, a drive device, a print substrate, a control device having a data memory, and a material removal device. In order to be able to recognize and eliminate defects in a layer Sn, which can still occur later, i.e., after completion of this layer Sn, it is proposed, according to the invention, to provide a monitoring device. Furthermore, a downstream evaluation device determines a layer Sx in which the at least one defect was detected. Thereupon an error signal is generated and passed on to the control device. The material removal device completely removes the material of a partial region of the shaped object, from the layer SN that was last printed, down to the first of the defective layers Sx. Building up the three-dimensional shaped object begins anew at the layer Sx?1.

Abstract: In a method for producing at least one solid-body layer on a support that can be rotated about an axis of rotation, in accordance with predetermined geometry data, an emitter array having a plurality of emitters configured as material-dispensing nozzles is provided, which nozzles are arranged in emitter columns and emitter rows. Emitter columns that are adjacent to one another in the circumferential direction of an axis of rotation are offset from one another, in the expanse direction of the emitter columns, in each instance, in such a manner that the emitters are arranged at different radial distances DA(i) from the axis of rotation. It holds true that: DA(i) DA(i+1). Print dots are assigned to the geometry data, which dots are offset from one another, in a matrix having multiple rows that run next to one another, in such a manner that it holds true that: PA(j)>PA(j+1), wherein PA(j) is the radial distance of the jth print dot Pj of the row in question from the axis of rotation.

Abstract: In a method for producing a solid-body layer, an emitter array is provided. A support is rotationally positioned relative to the emitter array, about an axis of rotation, and material portions of a material that passes through the nozzles are applied to the support and solidified. The center point of the emitter farthest away from the axis of rotation has a first radial distance, and the emitter arranged closest to the axis of rotation has a second radial distance from the axis of rotation. A trigger signal is generated, which defines trigger points. A material dispensing signal is generated and temporarily stored, in each instance, for the individual emitters, as a function of geometry data and/or as a function of the position in which the emitter in question is arranged relative to the support, when the emitter is positioned at the corresponding trigger point.

Abstract: In a method for producing a three-dimensional mold and a three-dimensional shaped object by means of layer-by-layer material application, geometry data for the shaped object, a support part having a base surface for holding the three-dimensional shaped object, and a first and a second material that can be solidified are made available. In the solidified state, the second material includes at least one main component that can be cross-linked by means of treatment with energy, and a latent hardener that can be thermally activated, by means of which chemical cross-linking of the main component can be triggered by means of the effect of heat. To form a negative-shape layer, the first material is applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object situated on this surface, in accordance with the geometry data, in such a manner that the negative-shape layer has at least one cavity that has a negative shape of a material layer of the shaped object to be produced.

Abstract: A device for applying flowable material to a substratum rotated about an axis of rotation, in accordance with image data stored as pixels or vectors of a Cartesian coordinate grid in a first memory, has at least one printing head for discharging material drops of the flowable material, and is arranged above the substratum, and a controller for positioning the substratum in relation to the printing head and controlling the discharge of the material drops. In a second memory, special polar coordinate grid points arranged on circular lines and on first rays having a first angular distance and, in the direction of origin, on further rays having an angular distance from each other that is greater than the first angular distance are stored. The special polar coordinate grid points are transformed into coordinates of the Cartesian coordinate system, and are compared with the pixels of the image file.

Abstract: The invention relates to a device for applying flowable material to a substratum (3), which can be rotated about an axis of rotation (4), in accordance with specified image data, which are stored as pixels or as vectors of a certain Cartesian coordinate grid in a first memory (18), has at least one printing head (13A, 13B), which has a plurality of nozzles arranged at a nozzle distance from each other for discharging material drops of the flowable material and is arranged at a vertical distance from the substratum, and a controller (8) for positioning the substratum (3) in relation to the at least one printing head (13A, 13B) and the discharge of the material drops.

Abstract: In a method for producing a three-dimensional mold and a three-dimensional shaped object (1) by means of layer-by-layer material application, geometry data for the shaped object (1), a support part (2) having a base surface (3) for holding the three-dimensional shaped object (1), and a first and a second material (4, 5) that can be solidified are made available. In the solidified state, the second material (5) has a greater strength than the solidified first material (4). The solidified first material (4) can dissolve in the solvent. To form a negative-shape layer (12), material portions of the flowable first material (4) are applied to the base surface (3) and/or to a solidified material layer of the three-dimensional shaped object (1) situated on this surface, in accordance with the geometry data, in such a manner that the negative-shape layer (12) has at least one cavity (13) that has a negative shape of a material layer of the shaped object (1) to be produced. The negative-shape layer (12) is solidified.

Abstract: The invention relates to a method for producing a three-dimensional shaped object without height limitation by means of layer-by-layer material application, wherein geometric data for the shaped object, a substrate part having a base surface for holding the shaped object, flowable first and second material, and a transfer body are provided. Material portions of the flowable first material are applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object located on the base surface in accordance with the geometric data in order to produce a material layer of the three-dimensional shaped object. The material layer consisting of the first material is solidified.

Abstract: The invention relates to a device for applying flowable material to a substratum (3), which can be rotated about an axis of rotation (4), in accordance with specified image data, which are stored as pixels or as vectors of a certain Cartesian coordinate grid in a first memory (18), has at least one printing head (13A, 13B), which has a plurality of nozzles arranged at a nozzle distance from each other for discharging material drops of the flowable material and is arranged at a vertical distance from the substratum, and a controller (8) for positioning the substratum (3) in relation to the at least one printing head (13A, 13B) and the discharge of the material drops.

Abstract: In an apparatus for the electrographic printing or copying of an object wherein a toner is applied to a medium according to the object to be printed or copied and the toner is fixed to the medium by the application of heat, a hot air blower is provided which directs hot air onto the medium and whose inlet is connected to a suction line having an intake end which is arranged remote from the hot air blower in close proximity of the medium being heated.