Patents by Inventor Hans Mathea

Hans Mathea has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11958252
    Abstract: In a method for producing at least one solid-body layer on a support that can be rotated about an axis of rotation, in accordance with predetermined geometry data, an emitter array having a plurality of emitters configured as material-dispensing nozzles is provided, which nozzles are arranged in emitter columns and emitter rows. Emitter columns that are adjacent to one another in the circumferential direction of an axis of rotation are offset from one another, in the expanse direction of the emitter columns, in each instance, in such a manner that the emitters are arranged at different radial distances DA(i) from the axis of rotation. It holds true that: DA(i) DA(i+1). Print dots are assigned to the geometry data, which dots are offset from one another, in a matrix having multiple rows that run next to one another, in such a manner that it holds true that: PA(j)>PA(j+1), wherein PA(j) is the radial distance of the jth print dot Pj of the row in question from the axis of rotation.
    Type: Grant
    Filed: April 17, 2020
    Date of Patent: April 16, 2024
    Assignee: 3D Systems GmbH
    Inventor: Hans Mathea
  • Patent number: 11938682
    Abstract: In a method for producing a three-dimensional mold and a three-dimensional shaped object by means of layer-by-layer material application, geometry data for the shaped object, a support part having a base surface for holding the three-dimensional shaped object, and a first and a second material that can be solidified are made available. In the solidified state, the second material includes at least one main component that can be cross-linked by means of treatment with energy, and a latent hardener that can be thermally activated, by means of which chemical cross-linking of the main component can be triggered by means of the effect of heat. To form a negative-shape layer, the first material is applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object situated on this surface, in accordance with the geometry data, in such a manner that the negative-shape layer has at least one cavity that has a negative shape of a material layer of the shaped object to be produced.
    Type: Grant
    Filed: October 25, 2019
    Date of Patent: March 26, 2024
    Assignee: 3D Systems GmbH
    Inventor: Hans Mathea
  • Patent number: 11745411
    Abstract: A device for producing a three-dimensional shaped object, including a substrate part having a base surface for holding the shaped object, a first reservoir for holding a flowable first material, a second reservoir for holding a flowable second material, a dispensing mechanism for dispensing material portions of the first material, a material application mechanism including an application roll and a coating mechanism for applying a second material layer of the second material, and a fixation mechanism for solidifying the material layers composed of the first material and the second material. The transfer body rotates about an axis of rotation disposed parallel to the base surface, the dispensing mechanism and the application roll r relative to the substrate part about an axis disposed normal to the base surface, the application roll is conical, and an axis of rotation of the application roll intersects the axis disposed normal to the base surface.
    Type: Grant
    Filed: January 11, 2023
    Date of Patent: September 5, 2023
    Assignees: dp polar GmbH, ALTANA AG
    Inventors: Hans Mathea, Martin Bohn
  • Publication number: 20230166443
    Abstract: A device for producing a three-dimensional shaped object, including a substrate part having a base surface for holding the shaped object, a first reservoir for holding a flowable first material, a second reservoir for holding a flowable second material, a dispensing mechanism for dispensing material portions of the first material, a material application mechanism including an application roll and a coating mechanism for applying a second material layer of the second material, and a fixation mechanism for solidifying the material layers composed of the first material and the second material. The transfer body rotates about an axis of rotation disposed parallel to the base surface, the dispensing mechanism and the application roll r relative to the substrate part about an axis disposed normal to the base surface, the application roll is conical, and an axis of rotation of the application roll intersects the axis disposed normal to the base surface.
    Type: Application
    Filed: January 11, 2023
    Publication date: June 1, 2023
    Inventors: Hans Mathea, Martin Bohn
  • Publication number: 20230109613
    Abstract: In the case of a method for producing a three-dimensional shaped object by means of layer-by-layer material application, a base surface for holding the three-dimensional shaped object, a liquid, flowable or powder-form first material that can solidify, a powder-form second material including thermoplastic powder particles, and a solvent are made available. From the first material, a negative mold layer having a cavity for a shaped-object layer to be produced is produced and solidified. The bottom of the cavity is charged to an electric potential having a first polarity, and the powder particles are charged to a potential having a second polarity. The powder particles are applied to a support surface that is positioned relative to the cavity in such a manner that the powder particles are transferred from the support surface into the cavity and form a shaped-object layer having a positive shape that matches the negative mold in this cavity. The shaped-object layer is sintered by means of the effect of heat.
    Type: Application
    Filed: February 19, 2021
    Publication date: April 6, 2023
    Inventor: Hans Mathea
  • Patent number: 11602901
    Abstract: A device for applying flowable material to a substratum rotated about an axis of rotation, in accordance with image data stored as pixels or vectors of a Cartesian coordinate grid in a first memory, has at least one printing head for discharging material drops of the flowable material, and is arranged above the substratum, and a controller for positioning the substratum in relation to the printing head and controlling the discharge of the material drops. In a second memory, special polar coordinate grid points arranged on circular lines and on first rays having a first angular distance and, in the direction of origin, on further rays having an angular distance from each other that is greater than the first angular distance are stored. The special polar coordinate grid points are transformed into coordinates of the Cartesian coordinate system, and are compared with the pixels of the image file.
    Type: Grant
    Filed: August 24, 2021
    Date of Patent: March 14, 2023
    Assignee: dp polar GmbH
    Inventor: Hans Mathea
  • Patent number: 11565461
    Abstract: The invention relates to a method for producing a three-dimensional shaped object without height limitation by means of layer-by-layer material application, wherein geometric data for the shaped object, a substrate part having a base surface for holding the shaped object, flowable first and second material, and a transfer body are provided. Material portions of the flowable first material are applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object located on the base surface in accordance with the geometric data in order to produce a material layer of the three-dimensional shaped object. The material layer consisting of the first material is solidified.
    Type: Grant
    Filed: February 9, 2018
    Date of Patent: January 31, 2023
    Assignees: dp polar GmbH, ALTANA AG
    Inventors: Hans Mathea, Martin Bohn
  • Publication number: 20220379556
    Abstract: The invention relates to an apparatus and to a method for producing a three-dimensional shaped object by means of material application in layers Sn (n=1 to N), which has at least a material dispensing device, a drive device, a print substrate, a control device having a data memory, and a material removal device. In order to be able to recognize and eliminate defects in a layer Sn, which can still occur later, i.e., after completion of this layer Sn, it is proposed, according to the invention, to provide a monitoring device. Furthermore, a downstream evaluation device determines a layer Sx in which the at least one defect was detected. Thereupon an error signal is generated and passed on to the control device. The material removal device completely removes the material of a partial region of the shaped object, from the layer SN that was last printed, down to the first of the defective layers Sx. Building up the three-dimensional shaped object begins anew at the layer Sx?1.
    Type: Application
    Filed: November 17, 2020
    Publication date: December 1, 2022
    Inventor: Hans Mathea
  • Publication number: 20220203623
    Abstract: In a method for producing at least one solid-body layer on a support that can be rotated about an axis of rotation, in accordance with predetermined geometry data, an emitter array having a plurality of emitters configured as material-dispensing nozzles is provided, which nozzles are arranged in emitter columns and emitter rows. Emitter columns that are adjacent to one another in the circumferential direction of an axis of rotation are offset from one another, in the expanse direction of the emitter columns, in each instance, in such a manner that the emitters are arranged at different radial distances DA(i) from the axis of rotation. It holds true that: DA(i) DA(i+1). Print dots are assigned to the geometry data, which dots are offset from one another, in a matrix having multiple rows that run next to one another, in such a manner that it holds true that: PA(j)>PA(j+1), wherein PA(j) is the radial distance of the jth print dot Pj of the row in question from the axis of rotation.
    Type: Application
    Filed: April 17, 2020
    Publication date: June 30, 2022
    Inventor: Hans Mathea
  • Publication number: 20220194004
    Abstract: In a method for producing a solid-body layer, an emitter array is provided. A support is rotationally positioned relative to the emitter array, about an axis of rotation, and material portions of a material that passes through the nozzles are applied to the support and solidified. The center point of the emitter farthest away from the axis of rotation has a first radial distance, and the emitter arranged closest to the axis of rotation has a second radial distance from the axis of rotation. A trigger signal is generated, which defines trigger points. A material dispensing signal is generated and temporarily stored, in each instance, for the individual emitters, as a function of geometry data and/or as a function of the position in which the emitter in question is arranged relative to the support, when the emitter is positioned at the corresponding trigger point.
    Type: Application
    Filed: April 16, 2020
    Publication date: June 23, 2022
    Inventor: Hans Mathea
  • Publication number: 20220001627
    Abstract: In a method for producing a three-dimensional mold and a three-dimensional shaped object by means of layer-by-layer material application, geometry data for the shaped object, a support part having a base surface for holding the three-dimensional shaped object, and a first and a second material that can be solidified are made available. In the solidified state, the second material includes at least one main component that can be cross-linked by means of treatment with energy, and a latent hardener that can be thermally activated, by means of which chemical cross-linking of the main component can be triggered by means of the effect of heat. To form a negative-shape layer, the first material is applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object situated on this surface, in accordance with the geometry data, in such a manner that the negative-shape layer has at least one cavity that has a negative shape of a material layer of the shaped object to be produced.
    Type: Application
    Filed: October 25, 2019
    Publication date: January 6, 2022
    Inventor: Hans Mathea
  • Publication number: 20210379834
    Abstract: A device for applying flowable material to a substratum rotated about an axis of rotation, in accordance with image data stored as pixels or vectors of a Cartesian coordinate grid in a first memory, has at least one printing head for discharging material drops of the flowable material, and is arranged above the substratum, and a controller for positioning the substratum in relation to the printing head and controlling the discharge of the material drops. In a second memory, special polar coordinate grid points arranged on circular lines and on first rays having a first angular distance and, in the direction of origin, on further rays having an angular distance from each other that is greater than the first angular distance are stored. The special polar coordinate grid points are transformed into coordinates of the Cartesian coordinate system, and are compared with the pixels of the image file.
    Type: Application
    Filed: August 24, 2021
    Publication date: December 9, 2021
    Inventor: Hans Mathea
  • Patent number: 11155036
    Abstract: The invention relates to a device for applying flowable material to a substratum (3), which can be rotated about an axis of rotation (4), in accordance with specified image data, which are stored as pixels or as vectors of a certain Cartesian coordinate grid in a first memory (18), has at least one printing head (13A, 13B), which has a plurality of nozzles arranged at a nozzle distance from each other for discharging material drops of the flowable material and is arranged at a vertical distance from the substratum, and a controller (8) for positioning the substratum (3) in relation to the at least one printing head (13A, 13B) and the discharge of the material drops.
    Type: Grant
    Filed: May 10, 2016
    Date of Patent: October 26, 2021
    Assignee: DP Polar GmbH
    Inventor: Hans Mathea
  • Publication number: 20210299944
    Abstract: In a method for producing a three-dimensional mold and a three-dimensional shaped object (1) by means of layer-by-layer material application, geometry data for the shaped object (1), a support part (2) having a base surface (3) for holding the three-dimensional shaped object (1), and a first and a second material (4, 5) that can be solidified are made available. In the solidified state, the second material (5) has a greater strength than the solidified first material (4). The solidified first material (4) can dissolve in the solvent. To form a negative-shape layer (12), material portions of the flowable first material (4) are applied to the base surface (3) and/or to a solidified material layer of the three-dimensional shaped object (1) situated on this surface, in accordance with the geometry data, in such a manner that the negative-shape layer (12) has at least one cavity (13) that has a negative shape of a material layer of the shaped object (1) to be produced. The negative-shape layer (12) is solidified.
    Type: Application
    Filed: August 12, 2019
    Publication date: September 30, 2021
    Inventor: Hans Mathea
  • Publication number: 20200016819
    Abstract: The invention relates to a method for producing a three-dimensional shaped object without height limitation by means of layer-by-layer material application, wherein geometric data for the shaped object, a substrate part having a base surface for holding the shaped object, flowable first and second material, and a transfer body are provided. Material portions of the flowable first material are applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object located on the base surface in accordance with the geometric data in order to produce a material layer of the three-dimensional shaped object. The material layer consisting of the first material is solidified.
    Type: Application
    Filed: February 9, 2018
    Publication date: January 16, 2020
    Inventors: Hans MATHEA, Martin BOHN
  • Publication number: 20180111322
    Abstract: The invention relates to a device for applying flowable material to a substratum (3), which can be rotated about an axis of rotation (4), in accordance with specified image data, which are stored as pixels or as vectors of a certain Cartesian coordinate grid in a first memory (18), has at least one printing head (13A, 13B), which has a plurality of nozzles arranged at a nozzle distance from each other for discharging material drops of the flowable material and is arranged at a vertical distance from the substratum, and a controller (8) for positioning the substratum (3) in relation to the at least one printing head (13A, 13B) and the discharge of the material drops.
    Type: Application
    Filed: May 10, 2016
    Publication date: April 26, 2018
    Inventor: Hans Mathea
  • Patent number: 8712305
    Abstract: In an apparatus for the electrographic printing or copying of an object wherein a toner is applied to a medium according to the object to be printed or copied and the toner is fixed to the medium by the application of heat, a hot air blower is provided which directs hot air onto the medium and whose inlet is connected to a suction line having an intake end which is arranged remote from the hot air blower in close proximity of the medium being heated.
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: April 29, 2014
    Assignee: Markem-Imaje CSAT GmbH
    Inventor: Hans Mathea
  • Publication number: 20120060709
    Abstract: In an apparatus for imprinting a material web including a transport arrangement for moving the material web through the apparatus along stations for applying coloring agents to the material web and fixing the coloring agent applied to the web, and a web buffer arranged in the web transport direction of the material web ahead of the first imprinting station for accommodating a section of the material web moved back out of the station area upon shutdown of the apparatus, at least one clamping structure (11a, 11b) is provided for fixing the material web (3) during the movement of the material web back out of the station area.
    Type: Application
    Filed: November 12, 2011
    Publication date: March 15, 2012
    Inventor: Hans Mathea
  • Publication number: 20110058868
    Abstract: In an apparatus for the electrographic printing or copying of an object wherein a toner is applied to a medium according to the object to be printed or copied and the toner is fixed to the medium by the application of heat, a hot air blower is provided which directs hot air onto the medium and whose inlet is connected to a suction line having an intake end remote from the hot air blower arranged in close proximity of the medium being heated.
    Type: Application
    Filed: September 30, 2010
    Publication date: March 10, 2011
    Inventor: Hans Mathea
  • Patent number: D648783
    Type: Grant
    Filed: June 14, 2010
    Date of Patent: November 15, 2011
    Inventor: Hans Mathea