Abstract: A packaging system (10) and method for supplying and distributing dunnage products to multiple packing stations (14, 16) is characterized by a supply of dunnage products (12), a plurality of packing stations (14, 16), and a distribution assembly (20) that selectively distributes the dunnage products from the supply (12) to selected ones of the packing stations (14, 16). The supply of dunnage (12) may include a converter (22) that converts sheet stock material into a relatively less dense dunnage product. The distribution assembly (20) includes a conveyor (40), an alignment device (50) downstream of the conveyor (40), and a tiltable dunnage product support surface (60) below the alignment device (50). The alignment device (50) controls the descent of a dunnage product therethrough to the support surface (60). The support surface (60) is tiltable to selectively direct the dunnage product toward respective packing stations (14, 16).

Abstract: A packaging system (10) and method for supplying and distributing dunnage products to multiple packing stations (14, 16) is characterized by a supply of dunnage products (12), a plurality of packing stations (14, 16), and a distribution assembly (20) that selectively distributes the dunnage products from the supply (12) to selected ones of the packing stations (14, 16). The supply of dunnage (12) may include a converter (22) that converts sheet stock material into a relatively less dense dunnage product. The distribution assembly (20) includes a conveyor (40), an alignment device (50) downstream of the conveyor (40), and a tiltable dunnage product support surface (60) below the alignment device (50). The alignment device (50) controls the descent of a dunnage product therethrough to the support surface (60). The support surface (60) is tiltable to selectively direct the dunnage product toward respective packing stations (14, 16).

Abstract: A dunnage conversion system and method for converting multiple plies of sheet material into a relatively less dense, three-dimensional dunnage product, includes providing a sensor for each ply to detect an end thereof and ceasing operation of the system upon detection of the end of any one of the plies. Detecting the end of the shortest of the plies will cease operation of the system to permit splicing a new supply to the end of the spent supply.