Abstract: A method for producing an optical article having a Fresnel microstructure and an injection molding system for producing such an article. The method includes heating and cooling a mold and applying a pressure to a thermoplastic material during injection molding of the optical article to facilitate formation of the Fresnel microstructure.

Abstract: The present disclosure includes systems, apparatuses, and methods for an optical system. In some aspects, the systems and devices may produce a wafer for use in the manufacture of an optical article. The wafer includes a laminate having a first layer that includes a first matrix material having a lower surface and an upper surface opposite the lower surface and a second layer that includes a second matrix material, the second layer is coupled to the first layer and covers at least a portion of the lower surface or the upper surface. The first layer includes a first thickness at a central portion that is greater than a second thickness at an edge portion.

Abstract: A light filtering element, includes: at least one layer, including a first narrowband dye, the first narrowband dye including a first narrowband dye peak absorbance wavelength with a first narrowband dye bandwidth and a first narrowband dye absorbance area ratio; and a first broadband dye, the first broadband dye including a first broadband dye peak absorbance wavelength with a first broadband dye bandwidth and a first broadband dye absorbance area ratio, wherein the first narrowband dye is a photochromic dye or a fixed tint dye, and the first broadband dye is a photochromic dye or a fixed tint dye.

Abstract: The present disclosure includes optical articles comprising a lens having first and second lens surfaces and a protective layer having first and second protective surfaces that is coupled to the lens such that the first protective surface is disposed on the second lens surface. The optical article can comprise a plurality of convex or concave optical elements defined on the second lens surface or the first protective surface. The protective layer can have a maximum thickness larger than a maximum height of each of the optical elements such that the protective layer encapsulates the optical elements.

Abstract: The present disclosure includes systems, apparatuses, and methods for an optical system. In some aspects, the systems and devices may produce a wafer for use in the manufacture of an optical article. The wafer includes a laminate having a first layer that includes a first matrix material having a lower surface and an upper surface opposite the lower surface and a second layer that includes a second matrix material, the second layer is coupled to the first layer and covers at least a portion of the lower surface or the upper surface. The first layer includes a first thickness at a central portion that is greater than a second thickness at an edge portion.

Abstract: Disclosed is an optical lens including at least one continuous scattering area having a characteristic dimension d greater than or equal to 2 mm. Any sub-area of characteristic dimension dsub included in the at least one continuous scattering area, with dsub greater than or equal to 0.05 mm, verifies: |% Iscat_area?% Iscat_subarea|<0.2*% Iscat_area, where % Iscat_area is the average intensity ratio of light scattered by the continuous scattering area, and % Iscat_subarea is the average intensity ratio of light scattered by the sub-area.

Abstract: An optical article, includes: a first surface and a second surface, wherein at least one microstructure is patterned on the second surface to form a microstructure pattern, the microstructure pattern including a plurality of microlenses configured to adjust a focus of the optical article, and a first dye having a first dye peak absorbance wavelength with a first dye bandwidth, wherein the first dye is configured to filter a first predetermined range of light wavelengths. The optical article may further comprise a protective microstructure pattern, the protective microstructure pattern having a plurality of protective microstructures arranged complementary to an arrangement of a plurality of optical microstructures, the arrangement of the plurality of optical microstructures being disposed in the complementary arrangement of the protective microstructures.

Abstract: The present disclosure relates to a laminate film structure for a wearer, intended for reflecting and absorbing near-infrared light, comprising a near-infrared reflection layer reflecting the near-infrared light that is incident on the near-infrared reflection layer, and a near-infrared absorption layer disposed between an eye of the wearer and the near-infrared reflection layer, the near-infrared reflection layer being disposed on the near-infrared absorption layer and the near-infrared absorption layer absorbing the near-infrared light.

Abstract: The present disclosure relates to a method of printing a thermoplastic film on an optical mold comprising adjusting a temperature of the optical mold to a first temperature, printing a first layer of the thermoplastic film on the optical mold once the temperature of the optical mold has reached the first temperature, applying a vacuum to the optical mold to hold the thermoplastic film on the optical mold, adjusting the temperature of the optical mold to a second temperature, printing a second layer of the thermoplastic film on the first layer of the thermoplastic film once the temperature of the optical mold has reached the second temperature, adjusting the temperature of the optical mold to a third temperature, annealing the first layer and the second layer once the temperature of the optical mold has reached the third temperature, and removing the vacuum from the optical mold permitting removal of the thermoplastic film including the annealed first layer and the annealed second layer from the optical mold.

Abstract: The present disclosure includes optical articles comprising a lens having first and second lens surfaces and a protective layer having first and second protective surfaces that is coupled to the lens such that the first protective surface is disposed on the second lens surface. The optical article can comprise a plurality of convex or concave optical elements defined on the second lens surface or the first protective surface. The protective layer can have a maximum thickness larger than a maximum height of each of the optical elements such that the protective layer encapsulates the optical elements.

Abstract: A method for injection molding of a weld line free minus power lens element comprises injecting a melt of thermoplastic material at a temperature higher than a glass transition temperature (Tg) of the thermoplastic material in an initial molding cavity delimited by two facing mold inserts, wherein the melt of thermoplastic material comprises at least one UV absorber. During the injecting, the two facing mold inserts are moved toward one another to define a final molding cavity whose volume is less than that of the initial molding cavity. After cooling and disassembling of the two facing mold inserts, the weld line free minus power lens element is recovered. One of the two facing mold inserts comprises a flat surface facing the initial molding cavity, thereby to form a flat surface on one side of the weld line free minus power lens element.

Abstract: A method for injection molding of a plus power lens element comprises injecting a melt of thermoplastic material comprising at least one UV absorber at a temperature higher than a glass transition temperature (Tg) of the thermoplastic material in an initial molding cavity delimited by two facing mold inserts. During the injecting, the two facing mold inserts are moved toward one another to define a final molding cavity whose volume is less than that of the initial molding cavity. After cooling and opening of the mold cavity, the plus power lens element is recovered. One of the two facing mold inserts comprises a flat surface facing the initial molding cavity, thereby to form a flat surface on one side of the plus power lens element, and the other of the two facing mold inserts comprises a concave surface facing the initial molding cavity, thereby to form a convex surface on an opposite side of the plus power lens element.

Abstract: A method of manufacturing an optical lens (417, 901), comprising: obtaining (S301) a transparent thermoplastic (TP) carrier (410, 1210) with at least one smooth surface; printing (S305), via a 3-D printer on the side opposite to the at least one smooth surface of the transparent TP carrier (410, 1210), at least one transparent layer (420, 1220) using a thermoplastic filament (403), each transparent layer (420, 1220) having a predetermined light filtering property, thereby forming a functional layer (420, 1220); and performing (S307) an injection over-molding process (415) to fuse bond the functional layer (420, 1220) to a thermoplastic substrate thereby forming the optical lens, wherein the at least one smooth surface of the transparent TP carrier (410, 1210) forms a smooth surface of the manufactured optical lens (417, 901).

Abstract: The present disclosure relates to a laminate, comprising a first film including a pattern of microstructures embossed on a first surface of thereof, each microstructure being arranged at a predetermined distance between adjacent microstructures, and a second film including structures arranged on a first surface thereof at positions corresponding to areas of the first surface of the first film defined by the predetermined distance, wherein when the second film is laminated to the first film, the structures arranged on the first surface of the second film are in contact with the areas of the first surface of the first film defined by the predetermined distance, a height of the structures is greater than a height of each microstructure, and a delta defined therebetween encapsulates a void fill material in at least a portion of at least one void defined by the delta.

Abstract: A mold element (350) is fabricated (305, 310, 315) using a first mold (5) with which microstructures (323) are integrally formed in relief on the mold element (350). A lens (340) is cast (320, 325, 330, 335) using a second mold (7) that includes the mold element (350) such that the microstructures (337) are integrally formed on the lens (340).

Abstract: The present disclosure includes optical articles comprising a lens having first and second lens surfaces and a protective layer having first and second protective surfaces that is coupled to the lens such that the first protective surface is disposed on the second lens surface. The optical article can comprise a plurality of convex or concave optical elements defined on the second lens surface or the first protective surface. The protective layer can have a maximum thickness larger than a maximum height of each of the optical elements such that the protective layer encapsulates the optical elements.

Abstract: Disclosed are optical elements that contains two or more near infrared absorbers and methods of producing the same. Two near infrared absorbers with different near infrared wavelengths absorption ranges and residual colors are mixed with a precursor of an optical substrate. The resulting mixture is subsequently processed to produce optical elements that have a broad near infrared wavelength absorption range and a neutral residual color.

Abstract: Embodiments of the disclosure relate to a series of PC resin additives for maintaining the color stability and blue-cut performance during injection molding. The additives may be used to adapt a PC resin customarily used for sun protection lenses for clear lens applications.

Abstract: Disclosed herein is an injection molding method for making optical thermoplastic lenses using 3D-printed functional wafers. The wafer and base lens are made of different materials having dissimilar glass transition temperatures.

Abstract: The disclosure includes core-shell filament composition for additive manufacturing of ophthalmic lenses and ophthalmic lens components. The disclosure also includes a set of criteria for selecting core and shell thermoplastic combinations that exhibit high optical clarity, improved filament inter-strand diffusion, high inter-strand adhesion, and improved manufactured part strength when used in an additive manufacturing method like fused deposition modelling.