Abstract: A melting vessel for performing an electro-slag melting method and such a method are presented. Measuring devices measuring a temperature at different heights allow conclusions about position and height of a slag zone in the melting vessel during the method.

Abstract: A melting vessel for performing an electro-slag melting method and such a method are presented. Measuring devices measuring a temperature at different heights allow conclusions about position and height of a slag zone in the melting vessel during the method.

Abstract: An electro-slag remelting installation includes a mold and a consumable electrode that extends into the mold. The consumable electrode has an axis that is oriented obliquely to a vertical axis.

Abstract: A method and a device for closed-loop control of an electrode gap in a vacuum arc furnace subjects an electrode gap of a melting electrode from the surface of a melt material to closed-loop control as a function of a droplet short-circuit rate. For this purpose, a histogram of detected droplet short-circuits is created on the basis of at least one droplet short-circuit criterion. The histogram is subdivided into sub-areas, a characteristic sub-area of the histogram is selected for closed-loop control purposes. The electrode gap is subjected to closed-loop control on the basis of the droplet short-circuits which can be associated with the selected sub-area.

Abstract: A device and a method for treating metallic material. In particular, the invention is suitable for treating and/or producing steel and metallic alloys, in particular non-standard grade steels and alloys of particularly high quality. The invention has proved to be particularly successful in the treatment of iron-based metallic materials.

Abstract: The invention relates to a method as well as a device for closed-loop control of the electrode gap in a vacuum arc furnace (10), wherein an electrode gap of a melting electrode from the surface of a melt material is subjected to closed-loop control as a function of a droplet short-circuit rate. For this purpose, a histogram (70) of detected droplet short-circuits (80) is created on the basis of at least one droplet short-circuit criterion (76), the histogram (70) is subdivided into sub-areas (72), a characteristic sub-area (74) of the histogram (70) is selected for closed-loop control purposes, and an electrode gap is subjected to closed-loop control on the basis of the droplet short-circuits (80) which can be associated with the selected sub-area (74).

Abstract: The invention relates to a method and device (40) for filtering supply network failures (84) out of an electrode signal (82) in a metallurgical electric remelting process, in particular for the electrode gap closed-loop control of a system for closed-loop control of an electrode gap (48) of a melting furnace (10). For this purpose, said device also comprises at least one electrode sensor device (44) for measuring an electrode signal (82), in particular electrode current and/or electrode voltage of the electrode (30), a network sensor device (46) for measuring a network signal, in particular network current and/or network voltage, and a filter device (50) for filtering network failures (84) of the network signal out of the electrode signal (82), such that an electrode signal (80) with no network failures can be emitted.

Abstract: In an electroslag remelting point with a mold (4) for forming an ingot from the remelted material of at least one consumable electrode (33), with a body (6) having at least one vertically driven electrode rod (15) for advancing a respective consumable electrode (33), and with a hood (19) which is disposed above the mold (4) and has at least one opening (18) which is concentric with the respective electrode axis (A), a pot-shaped boiler (20) is provided which accommodates the mould (4) and can be joined to the hood (19) to form a chamber (34) which is closed all round, completely encompasses the mould (4, 28) and can be connected via pipelines (22, 23) to a vacuum pump and/or a gas source, so that the chamber (34) can be evacuated or filled with an inert gas.

Abstract: In the apparatus for distilling molten baths, substantially comprising a two-part vacuum tank (2), a melting crucible (5) disposed in the bottom housing part (3) of the vacuum tank and surrounded by a heating coil (4), a hat-shaped metal vapor condenser (8) held in the top housing part (6) of the vacuum tank (2), and a draining channel (10) disposed between the melting crucible (5) and the metal vapor condenser (8), a filter element (16) penetrated by a metal vapor thermometer (19) plus probe (20) is provided above the metal vapor condenser (8) in an opening (15) of the top housing part (6), wherein both the filter pot (17) surrounding the filter element (16), as well as the space (22) behind the coil, as well as the top housing part (6) are connected by separate individual vacuum lines (18, 23, 25) to a vacuum source (7).

Abstract: In the apparatus for distilling molten baths, substantially comprising a two-part vacuum tank (2), a melting crucible (5) disposed in the bottom housing part (3) of the vacuum tank and surrounded by a heating coil (4), a hat-shaped metal vapor condenser (8) held in the top housing part (6) of the vacuum tank (2), and a draining channel (10) disposed between the melting crucible (5) and the metal vapor condenser (8), a filter element (16) penetrated by a metal vapor thermometer (19) plus probe (20) is provided above the metal vapor condenser (8) in an opening (15) of the top housing part (6), wherein both the filter pot (17) surrounding the filter element (16), as well as the space (22) behind the coil, as well as the top housing part (6) are connected by separate individual vacuum lines (18, 23, 25) to a vacuum source (7).

Abstract: Molds (1) with annular mold parts (2, 3) divided by at least one plane of division (E—E) and forming a plurality of cavities (8) disposed at least substantially radially to a centrifugation axis (A—A), serve for the production of precision castings by centrifugal casting, especially of parts made of materials containing titanium for internal combustion engines, the molds (1) and a casting system being contained in a closed chamber. To automate production, at least one mold part (2, 3) is made to rotate in its own rotational guide, and two mold parts (2, 3) together with the corresponding rotational guides are brought to a closed position for the casting and solidification and to an open position for the removal of the precision castings. When cast, the precision castings are preferably joined together at their radially inward pointing ends by a circumferential ring of the solidified metal and thus a circle of castings can be removed from the opened mold by a manipulating system.

Abstract: In the production of precision castings by centrifugal casting with controlled solidification, a melt is cast under vacuum or shield gas into a pre-heated mold (15) with a central gate (19) and several mold cavities proceeding from the gate toward the outer circumference (Da) of the mold (15). To prevent the formation of shrinkholes and porous areas in the castings, to save energy, and to increase the production rate, the mold (15) is operated at temperatures which decrease from the inside toward the outside. The mold consists of a material or material combination with a coefficient of thermal conductivity lower than that of copper. Before the melt is poured, the mold (15) is heated, starting from the gate (19), by a heating device (20), which projects into the gate, so that the gate (19) reaches a temperature which is a function of the material being cast. Heating is carried out at a rate sufficient to produce a temperature Gradient of at least 100° C., preferably of 200-600° C.

Abstract: In the production of precision castings by centrifugal casting with controlled solidification, a melt is cast under vacuum or shield gas into a preheated mold (15) with a central gate (19) and several mold cavities proceeding from the gate toward the outer circumference (Da) of the mold (15). To prevent the formation of shrinkholes and porous areas in the castings, to save energy, and to increase the production rate, the mold (15) is operated at temperatures which decrease from the inside toward the outside. The mold consists of a material or material combination with a coefficient of thermal conductivity lower than that of copper. Before the melt is poured, the mold (15) is heated, starting from the gate (19), by a heating device (20), which projects into the gate, so that the gate (19) reaches a temperature which is a function of the material being cast. Heating is carried out at a rate sufficient to produce a temperature gradient of at least 100° C., preferably of 200-600° C.

Abstract: In the production of precision castings by centrifugal casting with controlled solidification, a melt is cast under vacuum or shield gas into a pre-heated mold (15) with a central gate (19) and several mold cavities proceeding from the gate toward the outer circumference (Da) of the mold (15). To prevent the formation of shrinkholes and porous areas in the castings, to save energy, and to increase the production rate, the mold (15) is operated at temperatures which decrease from the inside toward the outside. The mold consists of a material or material combination with a coefficient of thermal conductivity lower than that of copper. Before the melt is poured, the mold (15) is heated, starting from the gate (19), by a heating device (20), which projects into the gate, so that the gate (19) reaches a temperature which is a function of the material being cast. Heating is carried out at a rate sufficient to produce a temperature gradient of at least 100° C., preferably of 200-600° C.

Abstract: For the oriented solidification of molten silicon to form an ingot in a bottomless crystallization chamber (9, 41) with a cooling body (11), which can be lowered relative to the chamber, the flat bottom surface of a seed body (25) of solid silicon is laid on the surface of the cooling body. The top surface of the seed body (25) is melted, and the ingot is grown on top of it as the cooling body is lowered by relative motion with respect to the crystallization chamber (9, 41) at a rate which is dependent on the supply of additional silicon and the solidification rate. For the purpose of producing large ingots with a coarsely crystalline to monocrystalline structure, a seed body (25) with a crystalline structure selected from the group ranging from coarsely crystalline to monocrystalline is used. Either lump silicon is placed on top of the seed body (25) and melted by induction, or molten silicon is produced in a forehearth (37) and poured onto the seed body (25). The seed body (25) has a thickness of 0.

Abstract: A crucible (10) for the inductive melting or superheating of metals, alloys, or other electrically conductive materials is provided with palisades of approximately equal length, arranged vertically, parallel to, and a certain distance away from, each other around a circle so as to surround the melt. A plate-shaped or ring-shaped part (4) at the bottom ends of the palisades (3, 3', . . . ) holds the palisades (3, 3', . . . ). At least part of the palisades (3, 3', . . . ) are provided with cavities (5, 5', . . . ) or channels, through which a coolant flows. An induction coil (6), through which an alternating current flows surrounds the palisades (3, 3', . . . ) spaced from their outside surfaces. The palisades (3, 3', . . . ) have slots (7a, 7b, 7c;, 7a', 7b', 7c', . . . ), which extend vertically from the palisade-holding part (4) up to a point near the top edge. The inside wall (9, 9', 9", . . .

Abstract: In the production of castings from a melt of a reactive metal selected from the group consisting of titanium, titanium alloys, and titanium-based alloys, a reusable casting mold (20) is used; the mold, at least in the area of the surface which comes in contact with the melt, consists of at least one metal selected from the group consisting of tantalum, niobium, zirconium, and/or their alloys. The casting mold (20) preferably consists, at least in the area of the surface which comes in contact with the melt, of a tantalum based alloy containing at least 50 wt. % of tantalum. The casting molds can be made of a homogeneous metal, but it is also possible to insert shells of the metals in question into a base body to form the boundaries of the mold cavities, whereas the base body itself consists of some other metal or alloy or of a nonmetal such as graphite or silicon nitride.

Abstract: In a process for the production of alloys from at least two alloy components (A, B, C, D, . . . ) with different melting points by melting in an inductively heated cold-walled crucible (1) with a cooled crucible base (3), in order to obtain an exact and homogeneous alloy composition at least a part of the alloy components (A, B, C, D, . . . ) are introduced into the cold-walled crucible (1) consecutively and in stacked fashion where eithera) the alloy component (a) in each case with the lower melting point is introduced first orb) the alloy component in each case with the lower density is introduced firstand following the introduction at least one of further alloy component the heating energy is switched on. The process serves preferably for the production of the intermetallic phase TiAl, where firstly the aluminium and then the titanium are stacked in the cold-walled crucible (1).

Abstract: In the production of castings from a melt of a reactive metal selected from the group consisting of titanium, titanium alloys, and titanium-based alloys, a reusable casting mold (20) is used; the mold, at least in the area of the surface which comes in contact with the melt, consists of at least one metal selected from the group consisting of tantalum, niobium, zirconium, and/or their alloys. The casting mold (20) preferably consists, at least in the area of the surface which comes in contact with the melt, of a tantalum based alloy containing at least 50 wt. % of tantalum. The casting molds can be made of a homogeneous metal, but it is also possible to insert shells of the metals in question into a base body to form the boundaries of the mold cavities, whereas the base body itself consists of some other metal or alloy or of a nonmetal such as graphite or silicon nitride.

Abstract: In a method for melting and treating metals and metal alloys, especially steels, solid charge material is melted in a ladle. Then while passing a gas through the melt at least part of the time, at least one of the treatments of decarburization, dephosphorization, deoxidation, desulfurization, alloying and removing nonmetallic inclusions is performed in the same ladle. An apparatus for the practice of the method has two tracks (W1, W2) for the ladle (5), which are aligned in an approximate T-shape to one another, a preheating station (9) and a slag removal station (14) being arranged in the top part of the T and, at the intersection between the top part and the stem between the preheating station (9) and the slag removal station (14), the first treatment station (10) with a heating system is disposed, and at the free end of the stem of the T a second treatment station (16) for the vacuum treatment is disposed.