Patents by Inventor Harald Tschernko

Harald Tschernko has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11859905
    Abstract: A device for producing expanded granulated material from mineral material in the form of grains of sand with an expanding agent includes a furnace with a furnace shaft, having an upper end and a lower end. A conveying section extends between the two ends and passes through a number of heating zones arranged separately from one another in a conveying direction. The device also includes at least one feeder in order to charge at least the unexpanded material into the furnace shaft at one of the two ends in the direction of the other of the two ends. At least one directing element is at least partly arranged in the furnace shaft and forms a gap with an inner wall of the furnace shaft, at least in the region of one of the two ends. The at least one feeder is designed for charging the material into the gap.
    Type: Grant
    Filed: August 21, 2020
    Date of Patent: January 2, 2024
    Assignee: Omya International AG
    Inventors: Hartmut Kremer, Julian Neubacher, Harald Tschernko
  • Patent number: 11859909
    Abstract: A device for producing expanded granulated material from grains of sand with an expanding agent includes a furnace with a furnace shaft, which has upper and lower ends. A conveying section extends between the ends and passes through separately-arranged heating zones in a conveying direction. At least one feeder charges at least the unexpanded material into the furnace shaft at one end toward the other end. At least one rotatable shaft insert is arranged at least in sections in the furnace shaft and has at least one scraper blade forming with an inner wall of the furnace shaft at least one gap having a gap width and being designed, during rotation of the at least one shaft insert in an operating state of the device, to remove caking on the inner wall at least in sections if a thickness of the caking is greater than the respective gap width.
    Type: Grant
    Filed: May 10, 2022
    Date of Patent: January 2, 2024
    Assignee: Omya International AG
    Inventors: Julian Neubacher, Harald Tschernko
  • Patent number: 11827563
    Abstract: A method for heat treatment of a grain-shaped feed material uses a calcination device in order to remove carbonate or water of crystallization from the feed material. In order to continuously check the quality of the heat treatment process, the bulk density of the heat-treated material is measured continuously, wherein upon detection of a deviation of the determined bulk density from the at least one desired bulk density at least one heat treatment parameter of the heat treatment is adapted automatically or manually.
    Type: Grant
    Filed: April 30, 2021
    Date of Patent: November 28, 2023
    Assignee: Binder + Co AG
    Inventors: Markus Alfred Pusch, Harald Tschernko, Bernhard Neukam, Ernst Erwin Brunnmair, Hartmut Kremer, Julian Neubacher
  • Publication number: 20230296323
    Abstract: A device for producing expanded granulated material from grains of sand with an expanding agent includes a furnace with a furnace shaft, which has upper and lower ends. A conveying section extends between the ends and passes through separately-arranged heating zones in a conveying direction. At least one feeder charges at least the unexpanded material into the furnace shaft at one end toward the other end. At least one rotatable shaft insert is arranged at least in sections in the furnace shaft and has at least one scraper blade forming with an inner wall of the furnace shaft at least one gap having a gap width and being designed, during rotation of the at least one shaft insert in an operating state of the device, to remove caking on the inner wall at least in sections if a thickness of the caking is greater than the respective gap width.
    Type: Application
    Filed: May 10, 2022
    Publication date: September 21, 2023
    Applicant: Binder + Co AG
    Inventors: Julian NEUBACHER, Harald TSCHERNKO
  • Publication number: 20230228489
    Abstract: A device for producing expanded granulated material from mineral material in the form of grains of sand with an expanding agent includes a furnace with a furnace shaft, having an upper end and a lower end. A conveying section extends between the two ends and passes through a number of heating zones arranged separately from one another in a conveying direction. The device also includes at least one feeder in order to charge at least the unexpanded material into the furnace shaft at one of the two ends in the direction of the other of the two ends. At least one directing element is at least partly arranged in the furnace shaft and forms a gap with an inner wall of the furnace shaft, at least in the region of one of the two ends. The at least one feeder is designed for charging the material into the gap.
    Type: Application
    Filed: August 21, 2020
    Publication date: July 20, 2023
    Applicant: Binder + Co AG
    Inventors: Hartmut KREMER, Julian NEUBACHER, Harald TSCHERNKO
  • Publication number: 20210309572
    Abstract: A method for heat treatment of a grain-shaped feed material uses a calcination device in order to remove carbonate or water of crystallization from the feed material. In order to continuously check the quality of the heat treatment process, the bulk density of the heat-treated material is measured continuously, wherein upon detection of a deviation of the determined bulk density from the at least one desired bulk density at least one heat treatment parameter of the heat treatment is adapted automatically or manually.
    Type: Application
    Filed: April 30, 2021
    Publication date: October 7, 2021
    Inventors: Markus Alfred Pusch, Harald Tschernko, Bernhard Neukam, Ernst Erwin Brunnmair, Hartmut Kremer, Julian Neubacher
  • Patent number: 11040911
    Abstract: A method for heat treatment of a grain-shaped feed material using a calcination device to remove carbonate or water of crystallization from the feed material are provided. To continuously check the quality of the heat treatment process, the bulk density of the heat-treated material is measured continuously, wherein upon detection of a deviation of the determined bulk density from the at least one desired bulk density at least one heat treatment parameter of the heat treatment is adapted automatically or manually.
    Type: Grant
    Filed: August 13, 2019
    Date of Patent: June 22, 2021
    Assignee: Binder + Co AG
    Inventors: Markus Alfred Pusch, Harald Tschernko, Bernhard Neukam, Ernst Erwin Brunnmair, Hartmut Kremer, Julian Neubacher
  • Publication number: 20200039879
    Abstract: A method for heat treatment of a grain-shaped feed material using a calcination device to remove carbonate or water of crystallization from the feed material are provided. To continuously check the quality of the heat treatment process, the bulk density of the heat-treated material is measured continuously, wherein upon detection of a deviation of the determined bulk density from the at least one desired bulk density at least one heat treatment parameter of the heat treatment is adapted automatically or manually.
    Type: Application
    Filed: August 13, 2019
    Publication date: February 6, 2020
    Inventors: Markus Alfred Pusch, Harald Tschernko, Bernhard Neukam, Ernst Erwin Brunnmair, Hartmut Kremer, Julian Neubacher
  • Patent number: 10399901
    Abstract: The invention relates to a method for the expansion of sand grain-shaped raw material (1) in which the raw material (1) drops downwards through a substantially vertical heated shaft (4) provided with means (2) for forming a temperature profile (3), in which a shaft flow (5) prevails wherein the raw material (1) expands as a result of heat transfer in the shaft (4) to form expanded granulate (6) and the granulate formed (6) is passed into a pneumatic conveying line (7) with a conveying flow (8) for further transport. In order to continuously check the quality of the expansion process, the bulk density of the expanded granulate (6) is measured continuously, wherein upon detecting a deviation from at least one defined bulk density, the temperature profile (3) in the shaft (4) is adapted automatically or manually and/or the feeding of raw material (1) into the shaft (4) is reduced automatically or manually.
    Type: Grant
    Filed: February 14, 2019
    Date of Patent: September 3, 2019
    Assignee: Binder + Co AG
    Inventors: Harald Tschernko, Markus Alfred Pusch, Bernhard Neukam, Ernst Erwin Brunnmair
  • Publication number: 20190194070
    Abstract: The invention relates to a method for the expansion of sand grain-shaped raw material (1) in which the raw material (1) drops downwards through a substantially vertical heated shaft (4) provided with means (2) for forming a temperature profile (3), in which a shaft flow (5) prevails wherein the raw material (1) expands as a result of heat transfer in the shaft (4) to form expanded granulate (6) and the granulate formed (6) is passed into a pneumatic conveying line (7) with a conveying flow (8) for further transport. In order to continuously check the quality of the expansion process, the bulk density of the expanded granulate (6) is measured continuously, wherein upon detecting a deviation from at least one defined bulk density, the temperature profile (3) in the shaft (4) is adapted automatically or manually and/or the feeding of raw material (1) into the shaft (4) is reduced automatically or manually.
    Type: Application
    Filed: February 14, 2019
    Publication date: June 27, 2019
    Inventors: Markus Alfred Pusch, Harald Tschernko, Bernhard Neukam, Ernst Erwin Brunnmair
  • Patent number: 10233118
    Abstract: A method and system for expanding sand grain-shaped raw material drops raw material downwards through a substantially vertical heated shaft equipped for forming a temperature profile, in which a shaft flow prevails wherein raw material expands as a result of heat transfer in the shaft to form expanded granulate, and the granulate formed is passed into a pneumatic conveying line with a conveying flow for further transport. The method and system continuously measure the bulk density of the expanded granulate to continuously check the quality of the expansion process, automatically or manually adapting the temperature profile in the shaft and/or automatically or manually reducing the feeding of raw material into the shaft upon detecting a deviation from at least one defined bulk density.
    Type: Grant
    Filed: June 5, 2015
    Date of Patent: March 19, 2019
    Assignee: Binder + Co AG
    Inventors: Harald Tschernko, Marcus Alfred Pusch, Bernhard Neukam, Ernst Erwin Brunnmair
  • Patent number: 9878945
    Abstract: The invention relates to a method for the expansion of sand grain-shaped raw material (1) in which the raw material drops downwards through a substantially vertical heated shaft (3) provided with means (2) for heating, in which a shaft flow (4) prevails and to a dosing element (6) which can be connected to a substantially vertical shaft (3) and a conveying line (7). In order to prevent the pressure fluctuations coming from the conveying line (7) in the area of the shaft (3), a dosing element (6) is attached between the shaft and the conveying (7) line, in which the quantity of granulate which goes over from the shaft (3) into the conveying line (7) is regulated via means for regulating so that a defined material collection of the granulate is formed as a buffer in the dosing element (6), which decouples the shaft flow (4) from the conveying flow.
    Type: Grant
    Filed: June 5, 2015
    Date of Patent: January 30, 2018
    Assignee: BINDER + CO AG
    Inventors: Harald Tschernko, Marcus Alfred Pusch, Bernhard Neukam, Ernst Erwin Brunnmair
  • Publication number: 20170107147
    Abstract: The invention relates to a method for the expansion of sand grain-shaped raw material (1) in which the raw material drops downwards through a substantially vertical heated shaft (3) provided with means (2) for heating, in which a shaft flow (4) prevails and to a dosing element (6) which can be connected to a substantially vertical shaft (3) and a conveying line (7). In order to prevent the pressure fluctuations coming from the conveying line (7) in the area of the shaft (3), a dosing element (6) is attached between the shaft and the conveying (7) line, in which the quantity of granulate which goes over from the shaft (3) into the conveying line (7) is regulated via means for regulating so that a defined material collection of the granulate is formed as a buffer is the dosing element (6), which decouples the shaft flow (4) from the conveying flow.
    Type: Application
    Filed: June 5, 2015
    Publication date: April 20, 2017
    Inventors: Harald Tschernko, Marcus Alfred Pusch, Bernhard Neukam, Ernst Erwin Brunnmair
  • Publication number: 20170107146
    Abstract: The invention relates to a method for the expansion of sand grain-shaped raw material (1) in which the raw material drops downwards through a substantially vertical heated shaft (3) provided with means (2) for heating, in which a shaft flow (4) prevails and to a dosing element (6) which can be connected to a substantially vertical shaft (3) and a conveying line (7). In order to prevent the pressure fluctuations coming from the conveying line (7) in the area of the shaft (3), a dosing element (6) is attached between the shaft and the conveying (7) line, in which the quantity of granulate which goes over from the shaft (3) into the conveying line (7) is regulated via means for regulating so that a defined material collection of the granulate is formed as a buffer in the dosing element (6), which decouples the shaft flow (4) from the conveying flow.
    Type: Application
    Filed: June 5, 2015
    Publication date: April 20, 2017
    Inventors: Harald Tschernko, Marcus Alfred Pusch, Bernhard Neukam, Ernst Erwin Brunnmair