Abstract: A battery pack according to an exemplary aspect of the present disclosure includes, among other things, an enclosure and a battery assembly retained relative to the enclosure. One of the battery assembly and the enclosure includes a groove configured to receive a flange of the other of the battery assembly and the enclosure as the battery assembly is slid into engagement with the enclosure.

Abstract: A battery pack according to an exemplary aspect of the present disclosure includes, among other things, an electronics module and an electronics umbrella positioned to channel moisture away from the electronics module.

Abstract: An exemplary battery pack includes a battery assembly and an enclosure assembly housing the battery assembly. The enclosure assembly is arranged to dissipate heat from at least two sides of the battery assembly.

Abstract: An exemplary battery pack includes a battery assembly and an enclosure assembly housing the battery assembly. The enclosure assembly is arranged to dissipate heat from at least two sides of the battery assembly.

Abstract: An example method of connecting an electric vehicle battery includes welding a landing of a terminal to a bus bar, and pressing a landing of the terminal and the bus bar against one another during the welding. The landing is along a first plane and a base of the terminal is along a second plane that is spaced from the first plane.

Abstract: A battery pack according to an exemplary aspect of the present disclosure includes, among other things, an electronics module and an electronics umbrella positioned to channel moisture away from the electronics module.

Abstract: A battery pack according to an exemplary aspect of the present disclosure includes, among other things, an enclosure and a battery assembly retained relative to the enclosure. One of the battery assembly and the enclosure includes a groove configured to receive a flange of the other of the battery assembly and the enclosure as the battery assembly is slid into engagement with the enclosure.

Abstract: A battery pack for a vehicle may include a cell array defining an upper surface and a housing defining a raised portion extending along and above a length of the array such that the raised portion and upper surface define a vent manifold therebetween which may be configured to collect gases generated by the array. The housing may define a discharge opening configured to allow gases to exit the manifold. A pair of end plates may be disposed at opposing ends of the array. One of the end plates may define a pass through portion in at least partial registration with the discharge opening. An outlet tube may be configured to facilitate fluid communication between the vent manifold and exterior of the vehicle. The battery pack may also include spacers located between upper edges of adjacent cells and may be configured to prevent cooling gases from entering the vent manifold.

Abstract: An example method of connecting an electric vehicle battery includes welding a landing of a terminal to a bus bar, and pressing a landing of the terminal and the bus bar against one another during the welding. The landing is along a first plane and a base of the terminal is along a second plane that is spaced from the first plane.

Abstract: A battery pack for a vehicle may include a cell array defining an upper surface and a housing defining a raised portion extending along and above a length of the array such that the raised portion and upper surface define a vent manifold therebetween which may be configured to collect gases generated by the array. The housing may define a discharge opening configured to allow gases to exit the manifold. A pair of end plates may be disposed at opposing ends of the array. One of the end plates may define a pass through portion in at least partial registration with the discharge opening. An outlet tube may be configured to facilitate fluid communication between the vent manifold and exterior of the vehicle. The battery pack may also include spacers located between upper edges of adjacent cells and may be configured to prevent cooling gases from entering the vent manifold.

Abstract: A battery gas discharge system is provided having a floorpan with an outlet and a fastener aperture. The outlet and the fastener aperture are laterally spaced from each other. The system also includes a battery module with a base for resting upon the floorpan. An attachment aperture and a vent aperture are formed through the base. The attachment aperture and the vent aperture are laterally spaced from each other. A gas discharge mechanism defines a passageway for gas discharge between the battery module and the vent aperture. The gas discharge mechanism includes a vent port that is coupled to the vent aperture and sized for receiving discharged gas. The vent port is adapted for mating with and forming a seal about the outlet by securing the base to the floorpan during assembly.

Abstract: A battery gas discharge system is provided having a floorpan with an outlet and a fastener aperture. The outlet and the fastener aperture are laterally spaced from each other. The system also includes a battery module with a base for resting upon the floorpan. An attachment aperture and a vent aperture are formed through the base. The attachment aperture and the vent aperture are laterally spaced from each other. A gas discharge mechanism defines a passageway for gas discharge between the battery module and the vent aperture. The gas discharge mechanism includes a vent port that is coupled to the vent aperture and sized for receiving discharged gas. The vent port is adapted for mating with and forming a seal about the outlet by securing the base to the floorpan during assembly.