Patents by Inventor Harley C. McDonald
Harley C. McDonald has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240039446Abstract: A motor/generator/transmission system includes: an axle; a stator ring having a plurality of stator coils disposed around the periphery of the stator ring, wherein each phase of the plurality of stator coils includes a respective set of multiple parallel non-twisted wires separated at the center tap with electronic switches for connecting the parallel non-twisted wires of each phase of the stator coils all in series, all in parallel, or in a combination of series and parallel; a rotor support structure coupled to the axle; a first rotor ring and a second rotor ring each having an axis of rotation coincident with the axis of rotation of the axle, at least one of the first rotor ring or the second rotor ring being slidably coupled to the rotor support structure and configured to translate along the rotor support structure in a first axial direction or in a second axial direction.Type: ApplicationFiled: May 4, 2023Publication date: February 1, 2024Inventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Patent number: 11888421Abstract: The present disclosure is directed to an electric generator and motor transmission system that is capable of operating with high energy, wide operating range and extremely variable torque and RPM conditions. In accordance with various embodiments, the disclosed system is operable to: dynamically change the output “size” of the motor/generator by modularly engaging and disengaging rotor/stator sets as power demands increase or decrease; activate one stator or another within the rotor/stator sets as torque/RPM or amperage/voltage requirements change; and/or change from parallel to series winding configurations or the reverse through sets of 2, 4, 6 or more parallel, three-phase, non-twisted coil windings with switchable separated center tap to efficiently meet torque/RPM or amperage/voltage requirements.Type: GrantFiled: June 14, 2022Date of Patent: January 30, 2024Assignee: Falcon Power, LLCInventors: James L. Bailey, Harley C. McDonald
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Publication number: 20240030785Abstract: An) electric machine with variable torque generation having a tunable Halbach array configuration. The electric machine includes a magnet assembly for generating a magnetic field. The magnet assembly includes a plurality of fixed magnets disposed in a ring arrangement so that fixed magnets having a north pole faced toward the rotor or stator are alternated with fixed magnets having a south pole faced toward the rotor or stator, a plurality of rotatable magnets disposed within a respective slot formed between two adjacent fixed magnets, a drive assembly for turning the rotatable magnets within the slots to vary the magnetic field generated by the magnet assembly in the rotor or stator, the drive assembly configured to turn the rotatable magnets between a first position wherein the magnetic field in the rotor or stator is augmented and a second position wherein the magnetic field in the rotor or stator is cancelled.Type: ApplicationFiled: July 26, 2023Publication date: January 25, 2024Inventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Patent number: 11750070Abstract: An electric machine with variable torque generation having a tunable Halbach array configuration. The electric machine includes a magnet assembly for generating a magnetic field. The magnet assembly includes a plurality of fixed magnets disposed in a ring arrangement so that fixed magnets having a north pole faced toward the rotor or stator are alternated with fixed magnets having a south pole faced toward the rotor or stator, a plurality of rotatable magnets disposed within a respective slot formed between two adjacent fixed magnets, a drive assembly for turning the rotatable magnets within the slots to vary the magnetic field generated by the magnet assembly in the rotor or stator, the drive assembly configured to turn the rotatable magnets between a first position wherein the magnetic field in the rotor or stator is augmented and a second position wherein the magnetic field in the rotor or stator is cancelled.Type: GrantFiled: December 19, 2022Date of Patent: September 5, 2023Assignee: Falcon Power, LLCInventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Patent number: 11695364Abstract: A motor/generator/transmission system includes: an axle; a stator ring having a plurality of stator coils disposed around the periphery of the stator ring, wherein each phase of the plurality of stator coils includes a respective set of multiple parallel non-twisted wires separated at the center tap with electronic switches for connecting the parallel non-twisted wires of each phase of the stator coils all in series, all in parallel, or in a combination of series and parallel; a rotor support structure coupled to the axle; a first rotor ring and a second rotor ring each having an axis of rotation coincident with the axis of rotation of the axle, at least one of the first rotor ring or the second rotor ring being slidably coupled to the rotor support structure and configured to translate along the rotor support structure in a first axial direction or in a second axial direction.Type: GrantFiled: April 5, 2022Date of Patent: July 4, 2023Assignee: Falcon Power, LLCInventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Publication number: 20230198347Abstract: An) electric machine with variable torque generation having a tunable Halbach array configuration. The electric machine includes a magnet assembly for generating a magnetic field. The magnet assembly includes a plurality of fixed magnets disposed in a ring arrangement so that fixed magnets having a north pole faced toward the rotor or stator are alternated with fixed magnets having a south pole faced toward the rotor or stator, a plurality of rotatable magnets disposed within a respective slot formed between two adjacent fixed magnets, a drive assembly for turning the rotatable magnets within the slots to vary the magnetic field generated by the magnet assembly in the rotor or stator, the drive assembly configured to turn the rotatable magnets between a first position wherein the magnetic field in the rotor or stator is augmented and a second position wherein the magnetic field in the rotor or stator is cancelled.Type: ApplicationFiled: December 19, 2022Publication date: June 22, 2023Inventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Publication number: 20230170779Abstract: A linear motor/generator/transmission system includes a guideway with rails and a plurality of stator cores and coils evenly disposed along the length and in the center of the guideway. The system also includes a carriage configured to travel along the guideway having at least two magnet bars with alternating pole magnets, each successive magnet of each magnet bar mounted in front of the other in a direction of travel of the carriage. In embodiments, the magnet bars are mounted parallel to and on either side of a longitudinal centerline of the carriage such that, when adjacent to the center line and each other, the at least two magnet bars are positioned over the stator coils and are configured to be slidably translated away from the center line of the carriage to a position where the at least two magnet bars are not over the stator coils.Type: ApplicationFiled: December 6, 2022Publication date: June 1, 2023Inventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Publication number: 20230121396Abstract: An air delivery system for delivering a pathogen-free airflow can include an air intake manifold, a sterilizer unit with a tank and at least one ultraviolet (UV) unit, a cooling unit with at least one cooling manifold and at least one heat exchange unit, and a user output. The air intake manifold, the tank, the at least one cooling manifold, and a user output can be in fluid communication in that general order. The at least one ultraviolet (UV) unit can be mounted within the tank, with the at least one UV unit configured to generate ultraviolet light to promote killing of pathogens. The at least one heat exchange unit is configured to cool the outbound air flow to a temperature suitable for breathing by a user and to heat an incoming air flow in the air intake manifold.Type: ApplicationFiled: March 26, 2021Publication date: April 20, 2023Inventors: Harley C. McDonald, James L. Bailey
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Publication number: 20230006593Abstract: The present disclosure is directed to an electric generator and motor transmission system that is capable of operating with high energy, wide operating range and extremely variable torque and RPM conditions. In accordance with various embodiments, the disclosed system is operable to: dynamically change the output “size” of the motor/generator by modularly engaging and disengaging rotor/stator sets as power demands increase or decrease; activate one stator or another within the rotor/stator sets as torque/RPM or amperage/voltage requirements change; and/or change from parallel to series winding configurations or the reverse through sets of 2, 4, 6 or more parallel, three-phase, non-twisted coil windings with switchable separated center tap to efficiently meet torque/RPM or amperage/voltage requirements.Type: ApplicationFiled: June 14, 2022Publication date: January 5, 2023Inventors: James L. Bailey, Harley C. McDonald
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Patent number: 11532971Abstract: An electric machine with variable torque generation having a tunable Halbach array configuration. The electric machine includes a magnet assembly for generating a magnetic field. The magnet assembly includes a plurality of fixed magnets disposed in a ring arrangement so that fixed magnets having a north pole faced toward the rotor or stator are alternated with fixed magnets having a south pole faced toward the rotor or stator, a plurality of rotatable magnets disposed within a respective slot formed between two adjacent fixed magnets, a drive assembly for turning the rotatable magnets within the slots to vary the magnetic field generated by the magnet assembly in the rotor or stator, the drive assembly configured to turn the rotatable magnets between a first position wherein the magnetic field in the rotor or stator is augmented and a second position wherein the magnetic field in the rotor or stator is cancelled.Type: GrantFiled: March 2, 2021Date of Patent: December 20, 2022Assignee: Falcon Power, LLCInventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Patent number: 11522431Abstract: A linear motor/generator/transmission system includes a guideway with rails and a plurality of stator cores and coils evenly disposed along the length and in the center of the guideway. The system also includes a carriage configured to travel along the guideway having at least two magnet bars with alternating pole magnets, each successive magnet of each magnet bar mounted in front of the other in a direction of travel of the carriage. In embodiments, the magnet bars are mounted parallel to and on either side of a longitudinal centerline of the carriage such that, when adjacent to the center line and each other, the at least two magnet bars are positioned over the stator coils and are configured to be slidably translated away from the center line of the carriage to a position where the at least two magnet bars are not over the stator coils.Type: GrantFiled: December 21, 2018Date of Patent: December 6, 2022Assignee: Falcon Power, LLCInventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Publication number: 20220302865Abstract: A motor/generator/transmission system includes: an axle; a stator ring having a plurality of stator coils disposed around the periphery of the stator ring, wherein each phase of the plurality of stator coils includes a respective set of multiple parallel non-twisted wires separated at the center tap with electronic switches for connecting the parallel non-twisted wires of each phase of the stator coils all in series, all in parallel, or in a combination of series and parallel; a rotor support structure coupled to the axle; a first rotor ring and a second rotor ring each having an axis of rotation coincident with the axis of rotation of the axle, at least one of the first rotor ring or the second rotor ring being slidably coupled to the rotor support structure and configured to translate along the rotor support structure in a first axial direction or in a second axial direction.Type: ApplicationFiled: April 5, 2022Publication date: September 22, 2022Inventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Patent number: 11362611Abstract: The present disclosure is directed to an electric generator and motor transmission system that is capable of operating with high energy, wide operating range and extremely variable torque and RPM conditions. In accordance with various embodiments, the disclosed system is operable to: dynamically change the output “size” of the motor/generator by modularly engaging and disengaging rotor/stator sets as power demands increase or decrease; activate one stator or another within the rotor/stator sets as torque/RPM or amperage/voltage requirements change; and/or change from parallel to series winding configurations or the reverse through sets of 2, 4, 6 or more parallel, three-phase, non-twisted coil windings with switchable separated center tap to efficiently meet torque/RPM or amperage/voltage requirements.Type: GrantFiled: November 10, 2020Date of Patent: June 14, 2022Assignee: FALCON POWER, LLCInventors: James L. Bailey, Harley C. McDonald
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Patent number: 11296638Abstract: A motor/generator/transmission system includes: an axle; a stator ring having a plurality of stator coils disposed around the periphery of the stator ring, wherein each phase of the plurality of stator coils includes a respective set of multiple parallel non-twisted wires separated at the center tap with electronic switches for connecting the parallel non-twisted wires of each phase of the stator coils all in series, all in parallel, or in a combination of series and parallel; a rotor support structure coupled to the axle; a first rotor ring and a second rotor ring each having an axis of rotation coincident with the axis of rotation of the axle, at least one of the first rotor ring or the second rotor ring being slidably coupled to the rotor support structure and configured to translate along the rotor support structure in a first axial direction or in a second axial direction.Type: GrantFiled: November 10, 2020Date of Patent: April 5, 2022Assignee: FALCON POWER, LLCInventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Publication number: 20210376707Abstract: A linear motor/generator/transmission system includes a guideway with rails and a plurality of stator cores and coils evenly disposed along the length and in the center of the guideway. The system also includes a carriage configured to travel along the guideway having at least two magnet bars with alternating pole magnets, each successive magnet of each magnet bar mounted in front of the other in a direction of travel of the carriage. In embodiments, the magnet bars are mounted parallel to and on either side of a longitudinal centerline of the carriage such that, when adjacent to the center line and each other, the at least two magnet bars are positioned over the stator coils and are configured to be slidably translated away from the center line of the carriage to a position where the at least two magnet bars are not over the stator coils.Type: ApplicationFiled: December 21, 2018Publication date: December 2, 2021Inventors: Harley C. McDonald, James L. Bailley, Matthew C. McDonald
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Publication number: 20210320606Abstract: The present disclosure is directed to an electric generator and motor transmission system that is capable of operating with high energy, wide operating range and extremely variable torque and RPM conditions. In accordance with various embodiments, the disclosed system is operable to: dynamically change the output “size” of the motor/generator by modularly engaging and disengaging rotor/stator sets as power demands increase or decrease; activate one stator or another within the rotor/stator sets as torque/RPM or amperage/voltage requirements change; and/or change from parallel to series winding configurations or the reverse through sets of 2, 4, 6 or more parallel, three-phase, non-twisted coil windings with switchable separated center tap to efficiently meet torque/RPM or amperage/voltage requirements.Type: ApplicationFiled: November 10, 2020Publication date: October 14, 2021Inventors: James L. Bailey, Harley C. McDonald
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Publication number: 20210273504Abstract: An) electric machine with variable torque generation having a tunable Halbach array configuration. The electric machine includes a magnet assembly for generating a magnetic field. The magnet assembly includes a plurality of fixed magnets disposed in a ring arrangement so that fixed magnets having a north pole faced toward the rotor or stator are alternated with fixed magnets having a south pole faced toward the rotor or stator, a plurality of rotatable magnets disposed within a respective slot formed between two adjacent fixed magnets, a drive assembly for turning the rotatable magnets within the slots to vary the magnetic field generated by the magnet assembly in the rotor or stator, the drive assembly configured to turn the rotatable magnets between a first position wherein the magnetic field in the rotor or stator is augmented and a second position wherein the magnetic field in the rotor or stator is cancelled.Type: ApplicationFiled: March 2, 2021Publication date: September 2, 2021Inventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Publication number: 20210273502Abstract: An electric machine having a housing with a stator chamber, an axle supported by at least one bearing assembly so that the axle may rotate with respect to the housing, a stator assembly with a stator core and a plurality of wire windings around the stator core, a rotor assembly with a magnet assembly for generating a magnetic field in the stator assembly wherein a coolant is circulated through the stator chamber over the stator core and plurality of wire windings to remove heat, and a plurality of thermoelectric devices. The thermoelectric devices are located around the inner circumference of the housing so that the coolant is circulated over the plurality of thermoelectric devices. The plurality of thermoelectric use the Peltier effect to cool the coolant flowing through the stator chamber or generate an electrical current that can be used by the electric machine.Type: ApplicationFiled: March 2, 2021Publication date: September 2, 2021Inventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Publication number: 20210273531Abstract: A cascade MosFet circuit design for variable gear switching using pulse width modulation (PWM) between electronic gears to achieve a smooth transition is disclosed. In an embodiment, in the system, there can be three separate stages of two or more switches from very low amperage to hundreds of amps that can be automatically selected within a chosen stage. The automatic switching can be programmed to be power (e.g., current) sensitive or can be both power and electronic gear sensitive as to cascade into the right MosFet combination for different gear settings and still select greater values for varying power levels. Such a smooth transition can allow the generator or motor using such cascade MosFet circuit design to operate more efficiently and/or more quietly.Type: ApplicationFiled: March 2, 2021Publication date: September 2, 2021Inventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald
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Publication number: 20210257949Abstract: A motor/generator/transmission system includes: an axle; a stator ring having a plurality of stator coils disposed around the periphery of the stator ring, wherein each phase of the plurality of stator coils includes a respective set of multiple parallel non-twisted wires separated at the center tap with electronic switches for connecting the parallel non-twisted wires of each phase of the stator coils all in series, all in parallel, or in a combination of series and parallel; a rotor support structure coupled to the axle; a first rotor ring and a second rotor ring each having an axis of rotation coincident with the axis of rotation of the axle, at least one of the first rotor ring or the second rotor ring being slidably coupled to the rotor support structure and configured to translate along the rotor support structure in a first axial direction or in a second axial direction.Type: ApplicationFiled: November 10, 2020Publication date: August 19, 2021Inventors: Harley C. McDonald, James L. Bailey, Matthew C. McDonald