Abstract: Composite materials comprising a hard ceramic phase and an infiltration alloy are disclosed. The hard ceramic phase may comprise a carbide such as tungsten carbide and/or cast carbide. The infiltration alloy is Cu-based and comprises Ni and Sn. The infiltration alloy may further include Nb, and may be substantially free of Mn. The composite material may be heat treated in order to improve its mechanical properties. For example, the composition of the Cu—Ni—Sn infiltration alloy may be selected such that its hardness, wear resistance, toughness and/or transverse rupture strength are improved after the composite material is solutioned and aged at elevated temperatures.

Abstract: A pelletizing die plate is useful with a main die body with passageways. The pelletizing die plate includes a die plate body, which is made of a hard composite material. The hard composite material contains a low thermal conductivity matrix of hard matrix particles and an infiltrant alloy bonded to the hard matrix particles to form the hard composite material. The hard matrix particles includes between greater than zero and up to about 20 weight percent titanium carbide particles and the balance cast tungsten carbide particles. The infiltrant alloy contains at least one or more of nickel and copper. The hard matrix particles are between about 50 weight percent and about 70 weight percent of the hard composite material and the infiltrant alloy are between about 30 weight percent and about 50 weight percent of the hard composite material. The hard composite material has a thermal conductivity less than or equal to about 25 Watt/m° K.

Abstract: Composite materials comprising a hard ceramic phase and an infiltration alloy are disclosed. The hard ceramic phase may comprise a carbide such as tungsten carbide and/or cast carbide. The infiltration alloy is Cu-based and comprises Ni and Sn. The infiltration alloy may further include Nb, and may be substantially free of Mn. The composite material may be heat treated in order to improve its mechanical properties. For example, the composition of the Cu—Ni—Sn infiltration alloy may be selected such that its hardness, wear resistance, toughness and/or transverse rupture strength are improved after the composite material is solutioned and aged at elevated temperatures.

Abstract: Composite materials comprising a hard ceramic phase and an infiltration alloy are disclosed. The hard ceramic phase may comprise a carbide such as tungsten carbide and/or cast carbide. The infiltration alloy is a heat treatable Cu-based alloy comprising Ni and Mn. The infiltration alloy may be substantially free of Sn and Zn. The composite material is heat treated in order to improve its mechanical properties. For example, the composition of the Cu—Ni—Mn infiltration alloy may be selected such that its hardness, wear resistance, toughness and/or transverse rupture strength are improved after the composite material is solutionized, cooled and thermally aged.

Abstract: A matrix powder for formation along with an infiltrant into a matrix for use as a wear element or for use in retaining at least one discrete hard element. The matrix powder includes crushed sintered cemented tungsten carbide particles. The composition of the crushed sintered cemented tungsten carbide comprises between about 6 weight percent and about 13 weight percent binder metal and between about 87 weight percent and about 94 weight percent tungsten carbide.

Abstract: A matrix powder for formation along with an infiltrant into a matrix for use as a wear element or for use in retaining at least one discrete hard element. The matrix powder including macrocrystalline tungsten carbide particles, crushed sintered cemented macrocrystalline tungsten carbide particles, tungsten carbide, and an iron-based component.

Abstract: A matrix powder for formation along with an infiltrant into a matrix for use as a wear element or for use in retaining at least one discrete hard element. The matrix powder including macrocrystalline tungsten carbide particles, crushed sintered cemented macrocrystalline tungsten carbide particles, tungsten carbide, and an iron-based component.

Abstract: An arc hardfacing rod including a tubular member, a filler material, an insulating coating and a plurality of discrete metal carbide particles set within the insulating coating such that a surface of a portion of the metal carbide particles is uncovered. The filler carbide particles include tungsten carbide particles, titanium carbide particles, tantalum carbide particles, niobium carbide particles, zirconium carbide particles, vanadium carbide particles, hafnium carbide particles, molybdenum carbide particles, chromium carbide particles, silicon carbide particles and boron carbide particles, cemented composites and mixtures thereof. Adhered to the exterior surface of the tubular member is an insulating coating including a coating flux and a coating bonding agent. A plurality of discrete metal carbide particles are set within the insulating coating such that a surface of a portion of the metal carbide particles is uncovered.