Abstract: The present invention provides a fluid flow control valve for regulating the flow of fluid, and a method for assembling the valve. The fluid flow control valve includes a housing having a generally spherical exterior portion sized to pivotally cooperate within a coupling oriented at an opening of a pressurized fluid duct. A control member is provided having a retaining member received within an outlet end of a central bore of the housing. The control member is provided with a knob for manual rotation. A closure member is threadably engaged within the housing or the control member and is fixed for axial translation relative to the other. The closure member is further adapted to sealingly engage with an inlet end of the housing central bore. Rotation of the control member provides axial displacement to the closure member for varying flow of fluid therethrough.

Abstract: A method for cutting the bristles which form the sealing ends of a brush seal, in which the tightly packed bristles are infiltrated with a liquid binder which is then hardened to form a rigid composite of bristles and binder. The resulting rigid composite can then easily be machined (cut or ground) without damage to the bristles. For metallic bristles, conventional fine line cutting methods such as single point turning or milling, are employed. Ceramic bristles, are machined by conventional bore grinding. After machining, the binder material may be immediately removed by melting or dissolution. Alternatively, the binder may be left on the bristles to provide protection during subsequent machining or handling procedures. The method provides accurate, smooth cuts while offering a combination of low cost and high production rates.

Abstract: A method for the production of brush seals, by first forming a linear array of contiguous, parallely aligned brush elements. The elements, each containing a multitude of bristles, are aligned in a resilient, linear support, in which the long axis of the bristles are parallel to each other. The resultant, resiliently supported array of brush elements is easily contoured to various arcuate shapes. For effecting a seal between the rotating elements of a turbine engine, the linear array is contoured in the form of a circular array, in which the free ends of the bristles in the array are joined to an annular backing ring.

Abstract: A long ribbon, composed of a multitude of fine wires, is placed at the requisite bristle angle onto a backing ring. A torch, welds the ribbon to the backing plate and simultaneously severs the ribbon--forming a first bundle of wires. The severed ribbon is repositioned, relative to the backing ring, adjacent to the first bundle, and the ribbon is again welded in-place and cut. The procedure of placement, welding and cutting is repeated until the backing plate (or the ribbon) has been repositioned over the desired length of the plate to achieve the requisite bristle array of the brush seal.