Patents by Inventor Harri Kosonen

Harri Kosonen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12655325
    Abstract: The invention relates to a polymer-coated cellulosic substrate (S2) for a release liner (REL1), comprising a cellulosic support layer (PAP1), a first coating layer (PO1), comprising a first composition containing polyolefin, and an extruded primer layer (PRIM1) comprising a second composition containing a thermoplastic polymer covalently bonded to functional vinyl groups: wherein the first coating layer (POI) is situated between the cellulosic support layer (PAP1) and the extruded primer layer (PRIM1).
    Type: Grant
    Filed: September 17, 2020
    Date of Patent: June 16, 2026
    Assignee: UPM-Kymmene Corporation
    Inventors: Kuisma Littunen, Harri Kosonen, Jaakko Rautalahti, Janne Antila, Mikko Rissanen
  • Publication number: 20260062525
    Abstract: A product is disclosed. The product may comprise a layer formed at least partially of a mixture comprising a reinforcing component and at least 10% (w/w) of cellulose fibers having surface-closing proper-ties.
    Type: Application
    Filed: September 4, 2023
    Publication date: March 5, 2026
    Inventors: Janak SAPKOTA, Teemu POHJALAINEN, Matti RISTOLAINEN, Pasi VIRTANEN, Harri KOSONEN, Sakari MODIG
  • Publication number: 20260061730
    Abstract: A multilayer product is disclosed. The multi-layer product may include a cellulose fiber-based base layer and a barrier layer. The barrier layer may include at least 10% (w/w) of hydrolysed cellulose fibers.
    Type: Application
    Filed: September 4, 2023
    Publication date: March 5, 2026
    Inventors: Janak SAPKOTA, Salla HILTUNEN, Matti RISTOLAINEN, Teemu POHJALAINEN, Pasi VIRTANEN, Harri KOSONEN, Sakari MODIG
  • Patent number: 12441820
    Abstract: The invention relates to a method for manufacturing thermoplastic poly(vinyl alcohol) derivative in a melt state reaction and a product thereof, wherein the method thermoplastic poly(vinyl alcohol) that has been dried is heated and admixed with an organic acid anhydride that has a catenated carbon structure which ends into a vinyl group, such that a mixture is obtained which is above the melting point of the mixture, thereby causing an ester bond forming condensation reaction in a melt state, wherein at least some of the organic acid anhydride reacts with hydroxyl groups of the thermoplastic poly(vinyl alcohol), such that reaction product is formed which contains carboxylic acid residue and thermoplastic poly(vinyl alcohol) derivative which contains ester bonded pendant chains of which at least some end into vinyl groups. The invention further relates to a method for manufacturing a paper substrate and a product thereof, which contains a primer layer that contains the reaction product.
    Type: Grant
    Filed: December 21, 2023
    Date of Patent: October 14, 2025
    Assignee: UPM-KYMMENE CORPORATION
    Inventors: Kuisma Littunen, Harri Kosonen, Janne Antila, Jaakko Rautalahti, Mikko Rissanen
  • Publication number: 20250197578
    Abstract: A method for preparing a thermoplastic composition comprising grafted cellulose and optionally grafted hemicelluloses is disclosed. The method comprises providing a composition comprising cellulose and optionally hemicelluloses; dissolving the cellulose and optionally the hemicelluloses of the composition at least partially, thereby obtaining a solution comprising the solubilized cellulose and optionally the solubilized hemicelluloses; extruding the cellulose and optionally the hemicelluloses into a shape, such as a filament, a bead, a 3D object, or a molded product; and treating the shape with a cyclic ester monomer, such that the cyclic ester monomer reacts with the cellulose and optionally the hemicelluloses contained in the shape, thereby grafting the cellulose and optionally the hemicelluloses with the cyclic ester monomer at least partially, thereby obtaining the thermoplastic composition.
    Type: Application
    Filed: February 27, 2023
    Publication date: June 19, 2025
    Inventors: Janak SAPKOTA, Teemu POHJALAINEN, Matti RISTOLAINEN, Pasi VIRTANEN, Harri KOSONEN, Sakari MODIG
  • Publication number: 20250179253
    Abstract: A method for preparing a thermoplastic composition comprising grafted cellulose and/or hemicelluloses is disclosed. The method may comprise reacting a cyclic ester monomer with cellulose and/or hemicelluloses, thereby grafting the cellulose and/or hemicelluloses with the cyclic ester monomer at least partially, and thereby forming the thermoplastic composition.
    Type: Application
    Filed: February 27, 2023
    Publication date: June 5, 2025
    Inventors: Janak SAPKOTA, Teemu POHJALAINEN, Matti RISTOLAINEN, Pasi VIRTANEN, Harri KOSONEN, Sakari MODIG
  • Publication number: 20250171594
    Abstract: A method for preparing a thermoplastic composition comprising grafted cellulose and optionally grafted hemicelluloses is disclosed. The method comprises providing a composition comprising cellulose and optionally hemicelluloses; dissolving the cellulose and optionally the hemicelluloses of the composition at least partially, thereby obtaining a solution comprising solubilized cellulose and optionally solubilized hemicelluloses; adding a cyclic ester monomer to the solution, such that the cyclic ester monomer reacts with the solubilized cellulose and optionally the solubilized hemicelluloses, thereby grafting the solubilized cellulose and optionally the solubilized hemicelluloses with the cyclic ester monomer at least partially; and coagulating the grafted cellulose and optionally the grafted hemicelluloses, thereby obtaining the thermoplastic composition.
    Type: Application
    Filed: February 27, 2023
    Publication date: May 29, 2025
    Inventors: Janak SAPKOTA, Teemu POHJALAINEN, Matti RISTOLAINEN, Pasi VIRTANEN, Harri KOSONEN, Sakari MODIG
  • Publication number: 20240279513
    Abstract: The invention relates to a polymer-coated cellulosic substrate (S2) for a release liner (REL1), comprising a cellulosic support layer (PAP1), a first coating layer (PO1), comprising a first composition containing polyolefin, and an extruded primer layer (PRIM1) comprising a second composition containing a thermoplastic polymer covalently bonded to functional vinyl groups: wherein the first coating layer (POI) is situated between the cellulosic support layer (PAP1) and the extruded primer layer (PRIM1).
    Type: Application
    Filed: September 17, 2020
    Publication date: August 22, 2024
    Inventors: Kuisma LITTUNEN, Harri KOSONEN, Jaakko RAUTALAHTI, Janne ANTILA, Mikko RISSANEN
  • Publication number: 20240124620
    Abstract: The invention relates to a method for manufacturing thermoplastic poly(vinyl alcohol) derivative in a melt state reaction and a product thereof, wherein the method thermoplastic poly(vinyl alcohol) that has been dried is heated and admixed with an organic acid anhydride that has a catenated carbon structure which ends into a vinyl group, such that a mixture is obtained which is above the melting point of the mixture, thereby causing an ester bond forming condensation reaction in a melt state, wherein at least some of the organic acid anhydride reacts with hydroxyl groups of the thermoplastic poly(vinyl alcohol), such that reaction product is formed which contains carboxylic acid residue and thermoplastic poly(vinyl alcohol) derivative which contains ester bonded pendant chains of which at least some end into vinyl groups. The invention further relates to a method for manufacturing a paper substrate and a product thereof, which contains a primer layer that contains the reaction product.
    Type: Application
    Filed: December 21, 2023
    Publication date: April 18, 2024
    Inventors: Kuisma LITTUNEN, Harri KOSONEN, Janne ANTILA, Jaakko RAUTALAHTI, Mikko RISSANEN
  • Patent number: 11932992
    Abstract: The invention relates to a method for manufacturing a paper substrate suitable for binding silicone in a catalytic hydrosilation reaction and products thereof, wherein the molecular weight of polyvinyl alcohol is used to control the viscosity of the water-based acetalization reaction, such that a paper substrate may be coated with acetalized polyvinyl alcohol that contains high amount of functional vinyl groups, wherein the functional vinyl groups are part of catenated carbon structures which contain at least 4 carbon atoms and which have an acetal connectivity with the backbone chain of the acetalized polyvinyl alcohol.
    Type: Grant
    Filed: October 9, 2018
    Date of Patent: March 19, 2024
    Assignee: UPM-KYMMENE CORPORATION
    Inventors: Harri Kosonen, Mikko Rissanen, Kuisma Littunen, Jaakko Rautalahti, Janne Antila
  • Patent number: 11897974
    Abstract: The invention relates to a method for manufacturing thermoplastic poly(vinyl alcohol) derivative in a melt state reaction and a product thereof, wherein the method thermoplastic poly(vinyl alcohol) that has been dried is heated and admixed with an organic acid anhydride that has a catenated carbon structure which ends into a vinyl group, such that a mixture is obtained which is above the melting point of the mixture, thereby causing an ester bond forming condensation reaction in a melt state, wherein at least some of the organic acid anhydride reacts with hydroxyl groups of the thermoplastic poly(vinyl alcohol), such that reaction product is formed which contains carboxylic acid residue and thermoplastic poly(vinyl alcohol) derivative which contains ester bonded pendant chains of which at least some end into vinyl groups. The invention further relates to a method for manufacturing a paper substrate and a product thereof, which contains a primer layer that contains the reaction product.
    Type: Grant
    Filed: March 18, 2019
    Date of Patent: February 13, 2024
    Assignee: UPM-KYMMENE CORPORATION
    Inventors: Kuisma Littunen, Harri Kosonen, Janne Antila, Jaakko Rautalahti, Mikko Rissanen
  • Publication number: 20230312996
    Abstract: The application relates to a polymeric film (FILM 1) for a release liner (REL2), comprising a polymeric support layer (S1) of a first composition comprising one or more polyolefins and/or polyesters, and an extruded primer layer (PRIM1) of a second composition comprising a thermoplastic polymer covalently bounded to functional vinyl groups.
    Type: Application
    Filed: September 17, 2020
    Publication date: October 5, 2023
    Inventors: Jaakko RAUTALAHTI, Harri KOSONEN, Kuisma LITTUNEN
  • Publication number: 20220298725
    Abstract: The invention relates to method for producing viscosity controlled cellulosic material having a viscosity value in a range between 150 ml/g and 500 ml/g in a continuous process, the method comprising the following steps: i) forming a cellulose-water mixture (15) comprising water and chemically treated wood-based cellulosic material, the cellulose-water mixture (15) having a dry matter content between 3% and 20%, ii) treating the formed cellulose-water mixture (15) in a plasticization step (100) at a temperature between 130° C. and 200° C., and a pressure between 3 bars and 15 bars, at least 5 minutes and 120 minutes at the most, while mixing the cellulose-water mixture (15), and feeding hot water and/or water steam to the cellulose-water mixture, thereby obtaining a treated mixture (18), and iii) depressurizing the treated mixture (18) in a depressurizing step (105) in a controlled manner, thereby obtaining the viscosity controlled cellulosic material (20).
    Type: Application
    Filed: May 10, 2019
    Publication date: September 22, 2022
    Inventors: Pasi VIRTANEN, Matti RISTOLAINEN, Harri KOSONEN, Teemu POHJALAINEN, Sakari MODIG, Janak SAPKOTA
  • Publication number: 20220162357
    Abstract: The invention relates to a method for manufacturing thermoplastic poly(vinyl alcohol) derivative in a melt state reaction and a product thereof, wherein the method thermoplastic poly(vinyl alcohol) that has been dried is heated and admixed with an organic acid anhydride that has a catenated carbon structure which ends into a vinyl group, such that a mixture is obtained which is above the melting point of the mixture, thereby causing an ester bond forming condensation reaction in a melt state, wherein at least some of the organic acid anhydride reacts with hydroxyl groups of the thermoplastic poly(vinyl alcohol), such that reaction product is formed which contains carboxylic acid residue and thermoplastic poly(vinyl alcohol) derivative which contains ester bonded pendant chains of which at least some end into vinyl groups. The invention further relates to a method for manufacturing a paper substrate and a product thereof, which contains a primer layer that contains the reaction product.
    Type: Application
    Filed: March 18, 2019
    Publication date: May 26, 2022
    Inventors: Kuisma LITTUNEN, Harri KOSONEN, Janne ANTILA, Jaakko RAUTALAHTI, Mikko RISSANEN
  • Publication number: 20210340708
    Abstract: The invention relates to a method for manufacturing a paper substrate suitable for binding silicone in a catalytic hydrosilation reaction and products thereof, wherein the molecular weight of polyvinyl alcohol is used to control the viscosity of the water-based acetalization reaction, such that a paper substrate may be coated with acetalized polyvinyl alcohol that contains high amount of functional vinyl groups, wherein the functional vinyl groups are part of catenated carbon structures which contain at least 4 carbon atoms and which have an acetal connectivity with the backbone chain of the acetalized polyvinyl alcohol.
    Type: Application
    Filed: October 9, 2018
    Publication date: November 4, 2021
    Inventors: Harri Kosonen, Mikko Rissanen, Kuisma Littunen, Jaakko Rautalahti, Janne Antila
  • Patent number: 10435538
    Abstract: The invention relates to a method for manufacturing a composite product comprising organic natural fiber material and matrix material, wherein the method comprises mixing the organic natural fiber material with the matrix material in a primary mixing stage to form a mixture. The primary mixing stage comprises a contacting step in which the organic natural fiber material comes in contact with the matrix material that is at least partly in a form of melt, and compression ratio of the organic natural fiber material is less than 8. The method further comprises forming a composite product comprising the mixture. Further, the invention relates to a composite product, a use of the composite product, and a system for manufacturing a composite product.
    Type: Grant
    Filed: August 28, 2012
    Date of Patent: October 8, 2019
    Assignee: UPM-KYMMENE CORPORATION
    Inventors: Harri Kosonen, Kari Luukko, Sami Turunen, Jere Salminen, Stefan Fors, Petri Myllytie
  • Patent number: 10414074
    Abstract: Providing composite structures with micro contoured surface layer. There is provided a method to adjust roughness level of micro contoured surface layer when manufacturing a composite and products thereof. The micro contoured surface layer may cover all or at least part of the surface area of the composite product. The roughness level of micro contoured surface layer may be increased or decreased by controlling the process parameters. In particular, there is provided a method to increase the roughness level of composite material having a primary surface layer with a primary surface roughness by softening the primary surface layer of the composite material by heating and providing a secondary surface layer of the composite material surface with a secondary surface roughness by cooling the softened surface layer. Further, there are provided methods to determine and visualize the level of micro contoured surface layer roughness on a composite product surface.
    Type: Grant
    Filed: May 14, 2013
    Date of Patent: September 17, 2019
    Assignee: UPM-KYMMENE CORPORATION
    Inventors: Kari Luukko, Stefan Fors, Harri Kosonen, Sami Turunen, Jere Salminen, Petri Myllytie
  • Patent number: 10406747
    Abstract: The invention relates to a composite material filament having rheological characteristics suitable for use in additive manufacturing by extrusion, a method for manufacturing a three-dimensional composite product with an additive manufacturing system from a filament of such composite material, and to a three-dimensional composite product obtained by an additive manufacturing system using such composite material. The filament is formed of material comprising semi-crystalline polylactic acid and chemical pulp of wood-based cellulose fibers, wherein the amount of chemical pulp of wood-based cellulose fibers is selected such that sufficient complex viscosity is obtained at melt state, such that upon additive manufacturing by extrusion, composite melt formed of the filament has a ratio of shear storage modulus to shear loss modulus G?/G? equal to or higher than 1.0 at a temperature equal to or higher than 133° C.
    Type: Grant
    Filed: April 27, 2017
    Date of Patent: September 10, 2019
    Assignee: UPM-KYMMENE CORPORATION
    Inventors: Eve Saarikoski, Harri Kosonen, Ari P. Kinnunen, Ari Nurminen
  • Patent number: 9976005
    Abstract: The application relates to a composition and manufacturing and a use of a composite structure having vibrational properties and to a product thereof. According to an embodiment a composition comprises a matrix material and organic natural fiber material, wherein speed of sound is arranged to be different in different directions in the composition.
    Type: Grant
    Filed: November 1, 2012
    Date of Patent: May 22, 2018
    Assignee: UPM-KYMMENE CORPORATION
    Inventors: Harri Kosonen, Sami Turunen, Jere Salminen, Petri Myllytie, Kari Luukko, Stefan Fors
  • Patent number: 9928821
    Abstract: The invention relates to a composite comprising matrix material and organic natural fiber material. The composite may be a compound, a granulate, or at least a part of a sound reproduction device. The composite may be made by injection molding. According to an embodiment a composite comprises matrix material and organic natural fiber based material, wherein the matrix material comprises a thermoplastic polymer matrix. The composite may comprise a relative sound wave resistance of 1500-5000. The composite may comprise a relative damping of sound radiation of 1.5-5.0. The composite may comprise a dynamic modulus of 2000-11000 measured according to ISO 6721-3. The composite may comprise a relative acoustic quality factor of 5-200. The composite may comprise a relative factor of viscous damping of 0.500-0.005.
    Type: Grant
    Filed: April 9, 2013
    Date of Patent: March 27, 2018
    Assignee: UPM-KYMMENE CORPORATION
    Inventors: Harri Kosonen, Sami Turunen, Jere Salminen, Petri Myllytie, Kari Luukko, Stefan Fors