Abstract: A feeder module for feeding sheet inserts and having a thickness detector for measuring the thickness of inserts comprises: a gripper drum disc for transporting the inserts upon its periphery; a detector caliper assembly including a pivotable arm having a follower roller borne at one end and a magnet mounted at the other end, the arm being spring loaded with the follower roller against the periphery of the gripper drum disc; and, a stationary Hall sensor to measure relative displacement between the sensor and the magnet. As an insert is transported upon the periphery of the gripper drum disc, the insert is interposed between the periphery and the follower roller and the Hall sensor senses the consequent magnet displacement as a measure of the thickness of the insert. In one embodiment, an adjustable anvil having a peripheral surface is mounted on a face of the gripper drum disc. The anvil is pre-adjusted so that its peripheral surface is disposed at a constant radius from the axis of rotation of the disc.

Abstract: An inserter station for inserting inserts into envelopes comprises an insert conveyor for conveying inserts to an inserting location, a gripper drum for delivering envelopes to the inserting location, vacuum means for holding bottom surfaces of envelopes, suction cups for lifting top sides and opening envelopes, and an insert pusher for pushing inserts into opened envelopes. The insert pusher moves along a noose-shaped path in a vertical plane. The path has a horizontal, forwardly-directed portion along which the pusher moves to engage and push inserts into evelopes. The path has a retracting portion that curves downwardly and backwardly out of the way of envelopes and inserts being provided to the inserting location. In operation, an envelope is delivered to the inserting location and has its bottom surface held by vacuum applied thereto. The top side of the envelope is lifted by suction cups so that the envelope is opened to receive inserts.

Abstract: An in-line rotary inserter device comprises an envelope feed station (30) and insert feeding modules (20,22,24,26), an inserting station (32), a sealing and stacking assembly (38,40,42), and various diverters (33,36,56). The envelope feed station (30) withdraws envelopes from a hopper-held envelope stack )66,94) and conveys them to the inserting station (32). Each insert feeding module comprises a hopper-held insert stack disposed above, along, and in line with an insert conveyor (34). The conveyor, along its track, carries inserts dispensed from the hopper-held insert stacks to the inserting station (32). Diverter stations for diversion of envelopes and inserts in various locations along their feed paths are provided for normal operational purposes and for rectification of sensed fault conditions. Subsequently to inserting, insert-filled envelopes are conveyed from the inserting station (32), are sealed, turned, stacked, and processed through operations that are customary in preparation of mailable items.

Abstract: An in-line inserter device comprises envelope and insert feeding assemblies, an envelope inserting station assembly, a sealing and stacking assembly, and various diverter stations. The envelope feeding assembly withdraws envelopes from a hopper-held envelope stack and conveys them to the inserting station. Each modular insert feeding assembly comprises a hopper-held insert stack disposed above, along, and in line with an insert conveyor. The conveyor, along its track, carries inserts dispensed from the hopper-held insert stacks to the inserting station. Diverter stations are disposed ahead of the envelope inserting station for diversion of envelopes and inserts and ahead of the inserted envelope stacking assembly to divert inserted envelopes, for normal operational purposes and for rectification of sensed faults by rejection and extraction of processed faulty items.

Abstract: A method and apparatus are disclosed for transporting sheet materials from a source location to a stacking workstation. A lower conveyor is positioned between the source location and the stacking work station. An upper conveyor having a first conveyor section and a second conveyor section is positioned above the lower conveyor such that the first conveyor section is above an end portion of the lower conveyor and the second conveyor section extends beyond the the downstream end of the lower conveyor. The first conveyor section is pivotably fixed at an upstream end. The upstream end of the second conveyor section is pivotably attached adjacent the downstream end of the first conveyor section. The downstream end of the second conveyor section is adapted to be operatively coupled to the top of the stack of sheet materials being stacked on a movable support of the stacking workstation.

Abstract: The disclosure relates to a stacker tyer for stacking newspapers received in a shingled stream from a printing press. A single centrally located stacker mechanism is flanked by a pair of compensators and outside of the compensators is a pair of tyers. Stacks are built in the stacker and moved laterally first to a compensator and then to a tying mechanism. Outside the tying mechanism is located a pair of delivery mechanisms which deliver the tied stack for further processing. The stacker is able to form either short stacks (bundles) or tall stacks (logs). The tyers are able to tie either a single strap around the midline of a stack or a pair of parallel straps offset to opposite sides of the middle of a stack using a single tie head. Moreover, the tyers are able to tie either bundles or logs.