Patents by Inventor Harry CHIEN
Harry CHIEN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250022802Abstract: An integrated circuit (IC) with conductive structures and a method of fabricating the IC are disclosed. The method includes depositing a first dielectric layer on a semiconductor device, forming a conductive structure in the first dielectric layer, removing a portion of the first dielectric layer to expose a sidewall of the conductive structure, forming a barrier structure surrounding the sidewall of the conductive structure, depositing a conductive layer on the barrier structure, and performing a polishing process on the barrier structure and the conductive layer.Type: ApplicationFiled: July 13, 2023Publication date: January 16, 2025Applicant: Taiwan Semiconductor Manufacturing Co., LtdInventors: Tzu Pei Chen, Sung-Li Wang, Shin-Yi Yang, Po-Chin Chang, Yuting Cheng, Chia-Hung Chu, Chun-Hung Liao, Harry CHIEN, Chia-Hao Chang, Pinyen LIN
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Publication number: 20240429102Abstract: A method includes forming a bottom-tier transistor and a top-tier transistor over the bottom-tier transistor, the top-tier transistor comprising a first channel layer, a first gate structure around the first channel layer, and a plurality of first source/drain regions on opposite sides of the first channel layer; forming a first dielectric layer over the first source/drain regions of the top-tier transistor; etching the first dielectric layer to form a first opening exposing one of the first source/drain regions of the top-tier transistor; selectively forming a first metal silicide on the one of the first source/drain regions; selectively forming a first metal cap on the first metal silicide and not on the first dielectric layer; forming a front-side contact on the first metal cap.Type: ApplicationFiled: June 21, 2023Publication date: December 26, 2024Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Wei-Yip LOH, Hung-Hsu Chen, Chih-Chien Chi, Harry Chien, Chih-Wei Chang
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Publication number: 20240413211Abstract: Device-level interconnects having high thermal stability for stacked device structures are disclosed herein. An exemplary stacked semiconductor structure includes an upper source/drain contact disposed on an upper epitaxial source/drain, a lower source/drain contact disposed on a lower epitaxial source/drain, and a source/drain via connected to the upper source/drain contact and the lower source/drain contact. The source/drain via is disposed on the upper source/drain contact, the source/drain via extends below the upper source/drain contact, and the source/drain via includes ruthenium and aluminum. In some embodiments, the source/drain via includes a ruthenium plug wrapped by an aluminum liner. In some embodiments, the source/drain via includes a ruthenium aluminide plug. In some embodiments, the source/drain via includes a ruthenium plug wrapped by a ruthenium aluminide liner. In some embodiments, the source/drain via extends below a top of the lower epitaxial source/drain.Type: ApplicationFiled: November 28, 2023Publication date: December 12, 2024Inventors: Wei-Yip Loh, Liang-Yueh Ou Yang, Hung-Yi Huang, Harry Chien, Chun-Chieh Lin
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Publication number: 20240405023Abstract: A semiconductor device includes a semiconductor fin protruding from a substrate. The semiconductor device includes a P-type device over the semiconductor fin and an N-type device over the semiconductor fin. The P-type device includes a first source/drain (S/D) feature adjacent a first gate structure. The P-type device includes a dipole layer over the first S/D feature, where the dipole layer includes a first metal and a second metal different from the first metal. The P-type device further includes a first silicide layer over the dipole layer, where the first silicide layer includes the first metal. The N-type device includes a second S/D feature adjacent a second gate structure. The N-type device further includes a second silicide layer directly contacting the second S/D feature, where the second silicide layer includes the first metal, and where a composition of the second silicide layer is different from that of the dipole layer.Type: ApplicationFiled: May 31, 2023Publication date: December 5, 2024Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Shuen-Shin LIANG, Hong-Mao Lee, Sung-Li Wang, Yan-Ming Tsai, Po-Chin Chang, Wei-Yip Loh, Harry CHIEN, Pei-Hua Lee
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Publication number: 20240379758Abstract: A semiconductor device structure and methods of forming the same are described. In some embodiments, the structure includes an N-type source/drain epitaxial feature disposed over a substrate, a P-type source/drain epitaxial feature disposed over the substrate, a first silicide layer disposed directly on the N-type source/drain epitaxial feature, and a second silicide layer disposed directly on the P-type source/drain epitaxial feature. The first and second silicide layers include a first metal, and the second silicide layer is substantially thicker than the first silicide layer. The structure further includes a third silicide layer disposed directly on the first silicide layer and a fourth silicide layer disposed directly on the second silicide layer. The third and fourth silicide layer include a second metal different from the first metal, and the third silicide layer is substantially thicker than the fourth silicide layer.Type: ApplicationFiled: May 11, 2023Publication date: November 14, 2024Inventors: Wei-Yip LOH, Hong-Mao LEE, Harry CHIEN, Po-Chin CHANG, Sung-Li WANG, Jhih-Rong HUANG, Tzer-Min SHEN, Chih-Wei CHANG
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Publication number: 20240379759Abstract: A semiconductor device includes a first transistor, a second transistor, a first metal silicide layer, a second metal silicide layer, and an isolation structure. The first transistor includes a first channel layer, a first gate structure, and first source/drain epitaxy structures. The second transistor includes a second channel layer, a second gate structure, and second source/drain epitaxy structures. The first metal silicide layer is over one of the first source/drain epitaxy structures. The second metal silicide layer is over one of the second source/drain epitaxy structures. The isolation structure covers the one of the first source/drain epitaxy structures and the one of the second source/drain epitaxy structures, wherein in a cross-sectional view, the one of the first source/drain epitaxy structures is separated from the isolation structure through the first metal silicide layer, while the one of the second source/drain epitaxy structures is in contact with the isolation structure.Type: ApplicationFiled: May 10, 2023Publication date: November 14, 2024Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Wei-Yip LOH, Li-Wei CHU, Hong-Mao LEE, Hung-Chang HSU, Hung-Hsu CHEN, Harry CHIEN, Chih-Wei CHANG
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Publication number: 20240312901Abstract: An interconnect structure including a contact via in an interlayer dielectric, a first conductive feature in a first dielectric layer, the first dielectric layer over the interlayer dielectric, a first liner in the first dielectric layer, the first liner comprising a first part in contact with a sidewall surface of the first conductive feature, and a second part in contact with a bottom surface of the first conductive feature. The interconnect structure includes a first cap layer in contact with a top surface of the first conductive feature, a second conductive feature in a second dielectric layer, the second dielectric layer over the first dielectric layer, a second liner in the second dielectric layer, wherein the first and second conductive features comprise a first conductive material, and the contact via, first liner, first cap layer, and second liner comprise a second conductive material chemically different than the first conductive material.Type: ApplicationFiled: July 12, 2023Publication date: September 19, 2024Inventors: Chien CHANG, Yen-Chun LIN, Jen-Wei LIU, Chih-Han TSENG, Harry CHIEN, Cheng-Hui WENG, Chun-Chieh LIN, Hung-Wen SU, Ming-Hsing TSAI, Chih-Wei CHANG
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Publication number: 20240313075Abstract: The present disclosure provides a method for semiconductor fabrication. The method includes depositing a first metal layer by a first deposition over a source/drain (S/D) feature and over side portions of a trench exposing the S/D feature. The first metal layer is thicker over the S/D feature than over side portions of the trench. The method includes growing a metal on the first metal layer by a second deposition to form a second metal layer filling up the trench. The second deposition is different from the first deposition and the growing of the metal in a vertical direction is grown at a faster rate than the growing of the metal in a horizontal direction. After growing the metal to form the second metal layer, the method includes planarizing the first and second metal layers to form an S/D contact. The method forms an S/D via on the second metal layer.Type: ApplicationFiled: March 13, 2023Publication date: September 19, 2024Inventors: Shuen-Shin LIANG, Kan-Ju LIN, Chia-Hung CHU, Chien CHANG, Harry CHIEN, Sung-Li WANG
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Publication number: 20240297228Abstract: Semiconductor structures and methods of forming the same are provided. A method of the present disclosure includes receiving a workpiece that includes a bottom source/drain feature over a substrate, a first dielectric layer over the bottom source/drain feature, a top source/drain feature over the first dielectric layer, and a second dielectric layer over the top source/drain feature, forming a frontside opening through the second dielectric layer to expose a portion of the top source/drain feature, selectively depositing a first silicide layer on the exposed portion of the top source/drain feature, forming a top metal fill layer over the first silicide layer to fill the frontside opening, forming a backside opening through the substrate to expose a portion of the bottom source/drain feature, selectively depositing a second silicide layer on the exposed portion of the bottom source/drain feature, and forming a bottom metal fill layer on the second silicide layer.Type: ApplicationFiled: May 25, 2023Publication date: September 5, 2024Inventors: Wei-Yip Loh, Hong-Mao Lee, Harry Chien, Chih-Wei Chang
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Publication number: 20240055491Abstract: A semiconductor device includes parallel channel members, a gate structure, source/drain features, a silicide layer, and a source/drain contact. The parallel channel members are spaced apart from one another. The gate structure is wrapping around the channel members. The source/drain features are disposed besides the channel members and at opposite sides of the gate structure. The silicide layer is disposed on and in direct contact with the source/drain features. The source/drain contact is disposed on the silicide layer, wherein the source/drain contact includes a first source/drain contact and a second source/drain contact stacked on the first source/drain contact, and the second source/drain contact is separate from the silicide layer by the first source/drain contact.Type: ApplicationFiled: August 11, 2022Publication date: February 15, 2024Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Chia-Hung Chu, Shuen-Shin Liang, Chung-Liang Cheng, Sung-Li Wang, Chien Chang, Harry CHIEN, Lin-Yu Huang, Min-Hsuan Lu
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Publication number: 20240021687Abstract: A source/drain component is disposed over an active region and surrounded by a dielectric material. A source/drain contact is disposed over the source/drain component. The source/drain contact includes a conductive capping layer and a conductive material having a different material composition than the conductive capping layer. The conductive material has a recessed bottom surface that is in direct contact with the conductive capping layer. A source/drain via is disposed over the source/drain contact. The source/drain via and the conductive material have different material compositions. The conductive capping layer contains tungsten, the conductive material contains molybdenum, and the source/drain via contains tungsten.Type: ApplicationFiled: March 28, 2023Publication date: January 18, 2024Inventors: Cheng-Wei Chang, Chien Chang, Kan-Ju Lin, Harry Chien, Shuen-Shin Liang, Chia-Hung Chu, Sung-Li Wang, Shahaji B. More, Yueh-Ching Pai
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Publication number: 20230411242Abstract: The present disclosure describes a buried conductive structure in a semiconductor substrate and a method for forming the structure. The structure includes an epitaxial region disposed on a substrate and adjacent to a nanostructured gate layer and a nanostructured channel layer, a first silicide layer disposed within a top portion of the epitaxial region, and a first conductive structure disposed on a top surface of the first silicide layer. The structure further includes a second silicide layer disposed within a bottom portion of the epitaxial region and a second conductive structure disposed on a bottom surface of the second silicide layer and traversing through the substrate, where the second conductive structure includes a first metal layer in contact with the second silicide layer and a second metal layer in contact with the first metal layer.Type: ApplicationFiled: June 17, 2022Publication date: December 21, 2023Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Kan-Ju LIN, Lin-Yu HUANG, Min-Hsuan LU, Wei-Yip LOH, Hong-Mao LEE, Harry CHIEN
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Publication number: 20230411496Abstract: A semiconductor structure and method of forming a semiconductor structure are provided. In some embodiments, the method includes forming a gate structure over a substrate. An epitaxial source/drain region is formed adjacent to the gate structure. A dielectric layer is formed over the epitaxial source/drain region. An opening is formed, the opening extending through the dielectric layer and exposing the epitaxial source/drain region. Sidewalls of the opening are defined by the dielectric layer and a bottom of the opening is defined by the epitaxial source/drain region. A silicide layer is formed on the epitaxial source/drain region. A metal capping layer including tungsten, molybdenum, or a combination thereof is selectively formed on the silicide layer by a first deposition process. The opening is filled with a first conductive material in a bottom-up manner from the metal capping layer by a second deposition process different from the first deposition process.Type: ApplicationFiled: May 23, 2022Publication date: December 21, 2023Inventors: Kan-Ju LIN, Chien CHANG, Chih-Shiun CHOU, Tai Min CHANG, Yi-Ning TAI, Hong-Mao LEE, Yan-Ming TSAI, Wei-Yip LOH, Harry CHIEN, Chih-Wei CHANG, Ming-Hsing TSAI, Lin-Yu HUANG
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Publication number: 20230402278Abstract: A method of forming a semiconductor device includes following operations. A substrate is provided with a gate stack thereon, an epitaxial layer therein, and a dielectric layer aside the gate stack and over the epitaxial layer. An opening is formed through the dielectric layer, and the opening exposes the epitaxial layer. A metal silicon-germanide layer is formed on the epitaxial layer, wherein the metal silicon-germanide layer includes a metal having a melting point of about 1700° C. or higher. A connector is formed over the metal silicon-germanide layer in the opening.Type: ApplicationFiled: June 12, 2022Publication date: December 14, 2023Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Yan-Ming Tsai, Wei-Yip Loh, Harry CHIEN, Chih-Shiun Chou, Hong-Mao Lee, Chih-Wei Chang, Ming-Hsing Tsai
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Publication number: 20230402366Abstract: A semiconductor device includes a substrate, a source/drain region disposed in the substrate, a silicide structure disposed on the source/drain region, a first dielectric layer disposed over the substrate, a conductive contact disposed in the first dielectric layer and over the silicide structure, a second dielectric layer disposed over the first dielectric layer, a via contact disposed in the second dielectric layer and connected to the conductive contact, and a first metal surrounding the via contact.Type: ApplicationFiled: June 9, 2022Publication date: December 14, 2023Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Shuen-Shin LIANG, Chia-Hung CHU, Po-Chin CHANG, Hsu-Kai CHANG, Kuan-Kan HU, Ken-Yu CHANG, Hung-Yi HUANG, Harry CHIEN, Wei-Yip LOH, Chun-I TSAI, Hong-Mao LEE, Sung-Li WANG, Pinyen LIN, Chuan-Hui SHEN
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Publication number: 20230395429Abstract: Depositing a seed layer after formation of the MD in order to reduce or prevent epitaxial growth of the seed layer toward the MD. For example, the seed layer may be deposited using CVD and conformal dry etching. In some implementations, the seed layer may be formed of ruthenium (Ru), molybdenum (Mo), or tungsten (W). Accordingly, the seed layer helps reduce or prevent seam formation in the VG, which reduces resistance of the VG by allowing for bottom-up metal growth. Additionally, current leakage from the VG to the MD is reduced or even prevented. As a result, device performance and efficiency are increased and breakdown voltage of the gate structure is also increased. Additionally, because electrical shorts are less likely, yield is increased, which conserves power, raw materials, and processing resources that otherwise would have been consumed during manufacture.Type: ApplicationFiled: June 6, 2022Publication date: December 7, 2023Inventors: Kan-Ju LIN, Hao-Heng LIU, Chien CHANG, Hung-Yi HUANG, Harry CHIEN
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Publication number: 20230395504Abstract: Provided are devices with conductive contacts and methods for forming such devices. A method includes forming a lower conductive contact in a dielectric material and over a structure, wherein the lower conductive contact has opposite sidewalls that extend to and terminate at a top surface. The method also includes separating an upper portion of each sidewall from the dielectric material and locating a barrier material between the upper portion of each sidewall and the dielectric material. Further, the method includes forming an upper conductive contact over the lower conductive contact.Type: ApplicationFiled: June 1, 2022Publication date: December 7, 2023Applicant: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Tzu Pei Chen, Chia-Hao Chang, Shin-Yi Yang, Chia-Hung Chu, Po-Chin Chang, Shuen-Shin Liang, Chun-Hung Liao, Yuting Cheng, Hung-Yi Huang, Harry Chien, Pinyen Lin, Sung-Li Wang
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Publication number: 20230299168Abstract: A semiconductor device includes a semiconductor substrate, an epitaxial structure, a silicide structure, a conductive structure, and a protection segment. The epitaxial structure is disposed in the semiconductor substrate. The silicide structure is disposed in the epitaxial structure. The conductive structure is disposed over the silicide structure and is electrically connected to the silicide structure. The protection segment is made of metal nitride, is disposed over the silicide structure, and is disposed between the silicide structure and the conductive structure.Type: ApplicationFiled: March 15, 2022Publication date: September 21, 2023Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Kuan-Kan HU, Shuen-Shin LIANG, Chia-Hung CHU, Po-Chin CHANG, Hsu-Kai CHANG, Ken-Yu CHANG, Wei-Yip LOH, Hung-Yi HUANG, Harry CHIEN, Sung-Li WANG, Pinyen LIN, Chuan-Hui SHEN, Tzu-Pei CHEN, Yuting CHENG
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Publication number: 20230282729Abstract: A method includes forming a dummy gate stack over a semiconductor region, forming a source/drain region on a side of the dummy gate stack, removing the dummy gate stack to form a trench, forming a gate dielectric layer extending into the trench and on the semiconductor region, and depositing a fist work-function layer over the gate dielectric layer. The work-function layer comprises a metal selected from the group consisting of ruthenium, molybdenum, and combinations thereof. The method further includes depositing a conductive filling layer over the first work-function layer, and performing a planarization process to remove excess portions of the conductive filling layer, the first work-function layer, and the gate dielectric layer to form a gate stack.Type: ApplicationFiled: May 9, 2022Publication date: September 7, 2023Inventors: Hsin-Yi Lee, Chun-Da Liao, Cheng-Lung Hung, Yan-Ming Tsai, Harry Chien, Huang-Lin Chao, Weng Chang, Chih-Wei Chang, Ming-Hsing Tsai, Chi On Chui
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Publication number: 20230253308Abstract: A method for manufacturing a semiconductor device includes forming a conductive feature in a first dielectric layer; forming a second dielectric layer on the first dielectric layer; forming a trench that penetrates through the second dielectric layer, and terminates at the conductive feature; forming a contact layer in the trench and on the conductive feature; etching back the contact layer to form a first via contact feature in the trench, the first via contact feature being electrically connected to the conductive feature; and forming a second via contact feature on the first via contact feature in the trench.Type: ApplicationFiled: February 10, 2022Publication date: August 10, 2023Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Chia-Hung CHU, Po-Chin CHANG, Tzu-Pei CHEN, Yuting CHENG, Kan-Ju LIN, Chih-Shiun CHOU, Hung-Yi HUANG, Pinyen LIN, Sung-Li WANG, Sheng-Tsung WANG, Lin-Yu HUANG, Shao-An WANG, Harry CHIEN