Abstract: A brake caliper adapted for use in a vehicle disc brake assembly and method and apparatus for producing the same. The apparatus for producing the brake caliper comprises a mold member and a core member. The mold member has two mold sections meeting at a vertical interface, the first mold section having an extension from the vertical interface into the second mold section to form an integrally cast lug on the brake caliper. The core member has three extensions operative to form three integrally cast locating surfaces on the cast brake caliper, the extensions defining datum surfaces for subsequent machining of the cast brake caliper to predetermined tolerances using the three locating surfaces as the datum surfaces.

Abstract: A brake caliper adapted for use in a vehicle disc brake assembly and method and apparatus for producing the same. The apparatus for producing the brake caliper comprises a mold member and a core member. The mold member has two mold sections meeting at a vertical interface, the first mold section having an extension from the vertical interface into the second mold section to form an integrally cast lug on the brake caliper. The core member has three extensions operative to form three integrally cast locating surfaces on the cast brake caliper, the extensions defining datum surfaces for subsequent machining of the cast brake caliper to predetermined tolerances using the three locating surfaces as the datum surfaces.

Abstract: A drum-in-hat (DIH) disc brake assembly has a disc service brake, a DIH parking and emergency brake, and a parking brake anchor. A backing plate, an axle flange, and a caliper bracket each have at least two mounting apertures formed therethrough. The parking brake anchor includes a bracket portion having a pair of studs extending axially outwardly therefrom. The studs are structured and configured to extend through the respective mounting apertures of the backing plate, the axle flange, and the caliper bracket for securing the caliper bracket, parking brake anchor, and the backing plate to the axle flange.

Abstract: A vehicle drum-in-hat disc brake assembly comprises: a shield adapted to be secured to an axle flange; a drum brake portion carried by the shield; an abutment tower operatively disposed with the drum brake portion; and a caliper bracket assembly formed separate from the abutment tower and adapted to be secured to the axle flange; wherein at least one first fastener is provided for securing the abutment tower to the caliper bracket assembly and a plurality of second fasteners are provided for securing the caliper bracket assembly and the shield to the axle flange.

Abstract: A drum-in-hat (DIH) disc brake assembly has a disc service brake, a DIH parking and emergency brake, and a parking brake anchor. A backing plate, an axle flange, and a caliper bracket each have at least two mounting apertures formed therethrough. The parking brake anchor includes a bracket portion having a pair of studs extending axially outwardly therefrom. The studs are structured and configured to extend through the respective mounting apertures of the backing plate, the axle flange, and the caliper bracket for securing the caliper bracket, parking brake anchor, and the backing plate to the axle flange.

Abstract: This invention relates to an improved disc brake assembly. The disc brake assembly includes a member adapted to be secured to a vehicle component, the member having a pair of ears each provided with at least a first opening formed therethrough; a brake caliper supported relative to the member; a pair of brake shoes carried by the brake caliper, each of the brake shoes including opposed ends having an opening formed therethrough; and a pin disposed in each of the first openings of the ears and extending through the openings formed in the opposed ends of the brake shoes to slidably support the brake shoes and the caliper for movement relative to the member whereby the brake caliper and the brake shoes may be removed from the member without removing the pins from the member.

Abstract: A vehicle drum-in-hat disc brake assembly comprises: a shield adapted to be secured to an axle flange; a drum brake portion carried by the shield; an abutment tower operatively disposed with the drum brake portion; and a caliper bracket assembly formed separate from the abutment tower and adapted to be secured to the axle flange; wherein at least one first fastener is provided for securing the abutment tower to the caliper bracket assembly and a plurality of second fasteners are provided for securing the caliper bracket assembly and the shield to the axle flange.