Abstract: A system includes a station information system, a portable vision system, and a quality monitoring system. The station information system includes a station computing device configured to provide a notification related to a manufacturing operation performed on a component. The portable vision system includes a quality check module configured to include a station task module configured to execute a quality check task based on an image. The quality monitoring system includes a quality monitoring computing device configured to request the portable vision system to execute the quality check task based on a trigger message from the station information system and to provide a task data message related to the quality check task executed by the portable vision system to the station information system. The station computing device is configured to provide the notification based on the task data message from quality monitoring system via the user interface device.

Abstract: A method includes generating one or more nominal images of at least a portion of a digital twin of an environment, defining one or more anomalous characteristics of the one or more components, generating one or more anomalous images of the portion of the digital twin of the environment based on the field of view and the one or more anomalous characteristics, performing a tessellation routine and a texture mapping routine on the one or more nominal images and the one or more anomalous images to generate a plurality of synthetic images, and labeling, for each synthetic image from among the plurality of synthetic images, the synthetic image as one of an anomalous type, a nominal type, or a combination thereof.

Abstract: A method includes generating one or more nominal images of at least a portion of a digital twin of an environment, defining one or more anomalous characteristics of the one or more components, generating one or more anomalous images of the portion of the digital twin of the environment based on the field of view and the one or more anomalous characteristics, performing a tessellation routine and a texture mapping routine on the one or more nominal images and the one or more anomalous images to generate a plurality of synthetic images, and labeling, for each synthetic image from among the plurality of synthetic images, the synthetic image as one of an anomalous type, a nominal type, or a combination thereof.

Abstract: A method includes generating one or more nominal images of at least a portion of a digital twin of an environment, defining one or more anomalous characteristics of the one or more components, generating one or more anomalous images of the portion of the digital twin of the environment based on the field of view and the one or more anomalous characteristics, performing a tessellation routine and a texture mapping routine on the one or more nominal images and the one or more anomalous images to generate a plurality of synthetic images, and labeling, for each synthetic image from among the plurality of synthetic images, the synthetic image as one of an anomalous type, a nominal type, or a combination thereof.

Abstract: An assembly method is provided by orienting a cylinder-head at a first orientation. A first plurality of spring caps and a first plurality of retainer keys are installed into the cylinder-head in the first orientation by a first robot. A first plurality of valves is installed into the cylinder-head in the first orientation by a second robot, into engagement with the first plurality of retainer keys. An end effector is provided with an actuator supported upon an adapter plate. A shaft extends from the actuator with a mating surface to engage a spring cap. Porting is provided through the shaft to convey pressurized air upon a plurality of retainer keys within the spring cap. A plurality of gripper fingers extend from the distal end of the shaft to grip a valve spring while retaining a spring cap between the valve spring and the mating surface of the shaft.

Abstract: An assembly method is provided by orienting a cylinder-head at a first orientation. A first plurality of spring caps and a first plurality of retainer keys are installed into the cylinder-head in the first orientation by a first robot. A first plurality of valves is installed into the cylinder-head in the first orientation by a second robot, into engagement with the first plurality of retainer keys. An end effector is provided with an actuator supported upon an adapter plate. A shaft extends from the actuator with a mating surface to engage a spring cap. Porting is provided through the shaft to convey pressurized air upon a plurality of retainer keys within the spring cap. A plurality of gripper fingers extend from the distal end of the shaft to grip a valve spring while retaining a spring cap between the valve spring and the mating surface of the shaft.

Abstract: An assembly method is provided by orienting a cylinder-head at a first orientation. A first plurality of spring caps and a first plurality of retainer keys are installed into the cylinder-head in the first orientation by a first robot. A first plurality of valves is installed into the cylinder-head in the first orientation by a second robot, into engagement with the first plurality of retainer keys. An end effector is provided with an actuator supported upon an adapter plate. A shaft extends from the actuator with a mating surface to engage a spring cap. Porting is provided through the shaft to convey pressurized air upon a plurality of retainer keys within the spring cap. A plurality of gripper fingers extend from the distal end of the shaft to grip a valve spring while retaining a spring cap between the valve spring and the mating surface of the shaft.

Abstract: An assembly method is provided by orienting a cylinder-head at a first orientation. A first plurality of spring caps and a first plurality of retainer keys are installed into the cylinder-head in the first orientation by a first robot. A first plurality of valves is installed into the cylinder-head in the first orientation by a second robot, into engagement with the first plurality of retainer keys. An end effector is provided with an actuator supported upon an adapter plate. A shaft extends from the actuator with a mating surface to engage a spring cap. Porting is provided through the shaft to convey pressurized air upon a plurality of retainer keys within the spring cap. A plurality of gripper fingers extend from the distal end of the shaft to grip a valve spring while retaining a spring cap between the valve spring and the mating surface of the shaft.

Abstract: In at least one embodiment, an apparatus for evaluating performance of an integrated coil on plug (CoP) assembly is provided. The apparatus comprises a controller. The controller is configured to transmit a control signal to activate the CoP assembly. The controller is further configured to receive an indirect signal including a low frequency (LF) component from the CoP assembly responsive to the control signal. The controller is further configured to compare the LF component to predetermined data to evaluate the performance of the CoP assembly.

Abstract: In at least one embodiment, an apparatus for evaluating performance of an integrated coil on plug (CoP) assembly is provided. The apparatus comprises a controller. The controller is configured to transmit a control signal to activate the CoP assembly. The controller is further configured to receive an indirect signal including a low frequency (LF) component from the CoP assembly responsive to the control signal. The controller is further configured to compare the LF component to predetermined data to evaluate the performance of the CoP assembly.

Abstract: Current based methods and systems for testing an electromagnetically actuated fuel injector of an engine are provided. In at least one embodiment, an injector is commanded to actuate, data about a current associated with the command is collected, and a determination is made regarding whether the injector is functioning properly based on the data.

Abstract: Current based methods and systems for testing an electromagnetically actuated fuel injector of an engine are provided. In at least one embodiment, an injector is commanded to actuate, data about a current associated with the command is collected, and a determination is made regarding whether the injector is functioning properly based on the data.