Abstract: A method of controlling a welding cap cooling water controller having a cooling water pipe which includes a test section with a welding cap between an inlet valve in the cooling water inlet and a return valve in the cooling water return, in a first step the pressure of the cooling water in the test section is increased to an overpressure which is above a supply pressure that prevails in the test section during the welding process with the inlet valve open and the return valve open, and subsequently a pressure drop measurement is performed at overpressure. Furthermore, a welding cap cooling water controller is provided which is adapted to carry out such a method.

Abstract: A method of controlling a welding cap cooling water controller having a cooling water pipe which includes a test section with a welding cap between an inlet valve in the cooling water inlet and a return valve in the cooling water return, in a first step the pressure of the cooling water in the test section is increased to an overpressure which is above a supply pressure that prevails in the test section during the welding process with the inlet valve open and the return valve open, and subsequently a pressure drop measurement is performed at overpressure. Furthermore, a welding cap cooling water controller is provided which is adapted to carry out such a method.

Abstract: A process valve manifold comprises an inlet for a heat transfer medium, a main outlet for the heat transfer medium, a main duct extending between the inlet and the main outlet, ports for secondary circuits, a 3/2-way valve which is arranged in the main duct, and a bypass outlet. The 3/2-way valve is switchable between different positions. The positions determine a flow cross-section by which the bypass outlet and the main outlet are in communication with the main duct. The manifold further comprises control valves for determining a flow cross-section between the main duct and the ports for the secondary circuits.

Abstract: A welding cap cooling water control system has a cooling water conduit with a cooling water inflow leading in direction of the welding cap and a cooling water return flow leading away from the welding cap, in which a flow sensor and a control valve are seated. On the side of the inflow or the return flow the cooling water flow is controlled by a flow control valve which also serves for emergency shut-off in the case of pressure loss.

Abstract: A process valve manifold comprises an inlet for a heat transfer medium, a main outlet for the heat transfer medium, a main duct extending between the inlet and the main outlet, ports for secondary circuits, a 3/2-way valve which is arranged in the main duct, and a bypass outlet. The 3/2-way valve is switchable between different positions. The positions determine a flow cross-section by which the bypass outlet and the main outlet are in communication with the main duct. The manifold further comprises control valves for determining a flow cross-section between the main duct and the ports for the secondary circuits.

Abstract: A cooling arrangement for cooling weld caps of a welding device includes a local cooling pipe having a feed portion through which coolant can flow to the weld caps, and a return portion through which coolant can flow away from the weld caps. The cooling arrangement has at least one sensor and at least one actuator arranged at the cooling pipe. A check device is connected to the sensor and the actuator. The check device is arranged in an immediate vicinity of the sensor and/or the actuator and/or the local cooling pipe, and is adapted to receive measured values of the sensor and to check, based on pre-established criteria, whether the measured values are within a predefined desired range. In response to a negative check result, the check device can drive the actuator in a predetermined manner such that the cooling arrangement is placed in a safe condition.

Abstract: A device for cooling welding caps of a welding apparatus includes a cooling line (10). A cooling agent is kept under pressure during removal of the welding caps. An expansion device (16) including an expansion chamber (34) is connected to the cooling line (10).

Abstract: A device for cooling welding caps of a welding apparatus includes a cooling line (10). A cooling agent is kept under pressure during removal of the welding caps. An expansion device (16) including an expansion chamber (34) is connected to the cooling line (10).