Patents by Inventor Haruaki Hirayama

Haruaki Hirayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10518210
    Abstract: A gas clean-up unit includes a first conversion unit configured to perform a first conversion process of converting hydrogen cyanide contained in gas to be treated to ammonia, in presence of a first catalyst and at a first predetermined temperature; a second conversion unit configured to perform a second conversion process of converting carbonyl sulfide in the gas that has been subjected to the first conversion process to hydrogen sulfide, in presence of a second catalyst and at a second predetermined temperature lower than the first predetermined temperature; a cleaning unit configured to perform a cleaning process of bringing the gas into gas-liquid contact with cleaning liquid to remove the ammonia by cleaning; and a desulfurization unit configured to absorb and remove hydrogen sulfide in the gas by bringing the gas that has been subjected to the cleaning process into gas-liquid contact with absorbent.
    Type: Grant
    Filed: November 17, 2017
    Date of Patent: December 31, 2019
    Assignee: Mitsubishi Heavy Industries Engineering, Ltd.
    Inventors: Kaori Yoshida, Haruaki Hirayama, Rikio Kan, Seiji Kakesako
  • Patent number: 10449481
    Abstract: A CO2 recovery unit and a CO2 recovery method capable of having an excellent CO2 absorption rate and saving energy are provided. A CO2 recovery unit of the invention includes: a CO2 absorber which includes an upper CO2 absorption unit obtaining a CO2 absorbent by causing a flue gas containing CO2 to contact a CO2 absorbent and a lower CO2 absorption unit obtaining a CO2 absorbent by causing the CO2 absorbent to contact a flue gas containing CO2; a CO2 absorbent regenerator which obtains the CO2 absorbent by heating the CO2 absorbent a thermometer which measures a temperature of the CO2 absorbent supplied from the CO2 absorber to the CO2 absorbent regenerator; and a control device which controls a temperature of the CO2 absorbent supplied to the lower CO2 absorption unit based on the temperature of the CO2 absorbent measured by the thermometer.
    Type: Grant
    Filed: October 7, 2014
    Date of Patent: October 22, 2019
    Assignee: MITSUBISHI HEAVY INDUSTRIES ENGINEERING, LTD.
    Inventors: Atsuhiro Yukumoto, Takuya Hirata, Hiroshi Tanaka, Akiyori Hagimoto, Haruaki Hirayama, Tsuyoshi Oishi
  • Publication number: 20190176079
    Abstract: A gas clean-up unit includes a first conversion unit configured to perform a first conversion process of converting hydrogen cyanide contained in gas to be treated to ammonia, in presence of a first catalyst and at a first predetermined temperature; a second conversion unit configured to perform a second conversion process of converting carbonyl sulfide in the gas that has been subjected to the first conversion process to hydrogen sulfide, in presence of a second catalyst and at a second predetermined temperature lower than the first predetermined temperature; a cleaning unit configured to perform a cleaning process of bringing the gas into gas-liquid contact with cleaning liquid to remove the ammonia by cleaning; and a desulfurization unit configured to absorb and remove hydrogen sulfide in the gas by bringing the gas that has been subjected to the cleaning process into gas-liquid contact with absorbent.
    Type: Application
    Filed: November 17, 2017
    Publication date: June 13, 2019
    Applicant: Mitsubishi Heavy Industries Engineering, Ltd.
    Inventors: Kaori Yoshida, Haruaki Hirayama, Rikio Kan, Seiji Kakesako
  • Patent number: 10246340
    Abstract: Included are an ammonia synthesis column that synthesizes ammonia from a raw material gas, a discharge line that discharges a synthetic gas, a water-cooled cooler that cools the synthetic gas with a coolant, disposed in the discharge line, an ammonia separator into which a synthetic gas after cooling is introduced and which separates the ammonia gas and a liquid ammonia from each other, a raw material return line that returns a raw material gas containing the separated ammonia gas to the ammonia synthesis column side as a return raw material gas, and a compressor that compresses the return raw material gas, disposed in the raw material return line. An ammonia concentration in the return raw material gas is 5 mol % or more, and an ammonia synthesis catalyst that synthesizes the ammonia gas in the ammonia synthesis column is a ruthenium catalyst.
    Type: Grant
    Filed: April 21, 2015
    Date of Patent: April 2, 2019
    Assignee: MITSUBISHI HEAVY INDUSTRIES ENGINEERING, LTD.
    Inventors: Mikiya Sakurai, Yukio Tanaka, Naoya Okuzumi, Hiroyuki Osora, Haruaki Hirayama
  • Publication number: 20190071312
    Abstract: Provided are activated carbon, a method for treating activated carbon, an ammonia synthesis catalyst, and a method for producing ammonia synthesis catalyst such that catalytic activity can be improved over the prior art. Activated carbon is activated by being subjected to heat treatment at a temperature of 800 to 1100° C. for 10 to 50 hours in an inert gas into which oxygen is mixed in a concentration of 0.05 to 900 ppm, and the activated carbon is used to improve the catalytic activity of an ammonia synthesis catalyst.
    Type: Application
    Filed: January 17, 2017
    Publication date: March 7, 2019
    Applicant: Mitsubishi Heavy Industries Engineering, Ltd.
    Inventors: Yukio Tanaka, Hiroshi Yoshioka, Haruaki Hirayama
  • Patent number: 9895648
    Abstract: A CO2 recovery system includes an absorption tower that brings gas containing CO2 into contact with a CO2 absorption solution to remove CO2 from the CO2-containing gas; a regeneration tower that regenerates a CO2-absorbed rich solution; and a compression device that re-uses a lean solution, from which CO2 has been removed in the regeneration tower, in the absorption tower and compresses CO2 in gas emitted from the regeneration tower, wherein the rich solution has a high pressure, the high-pressure rich solution is subjected to gas-liquid separation by a flash drum, the rich solution as a liquid component separated in the flash drum is introduced into the regeneration tower, and high-pressure CO2 gas as a gas component separated in the flash drum is introduced into a compression device having a predetermined compression pressure.
    Type: Grant
    Filed: July 11, 2013
    Date of Patent: February 20, 2018
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yoshio Seiki, Kouji Horizoe, Atsuhiro Yukumoto, Haruaki Hirayama, Masaki Yushima
  • Patent number: 9790154
    Abstract: Provided is a methanol plant that can obtain fresh water from sea water by using, in a seawater desalination device, the exhaust heat discharged in a step for producing methanol from natural gas. The methanol plant is provided with: a heat exchanger (4) that recovers into a thermal medium (for example, seawater) the exhaust heat discharged from a step for producing methanol from a feed stock (for example, natural gas); and a seawater desalinization device (6) that obtains freshwater from seawater using the exhaust heat recovered by means of the thermal medium.
    Type: Grant
    Filed: February 26, 2014
    Date of Patent: October 17, 2017
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Masaki Iijima, Haruaki Hirayama
  • Patent number: 9782720
    Abstract: A degradant concentration measurement device 14 according to the invention has an electric conductivity measurement instrument 71A measuring the electric conductivity of a lean solution 16 that is an acidic gas-absorbing solution and detection means 72 obtaining the concentration of a degradant contained in a lean solution 16 from the measured electric conductivity of the lean solution 16 based on the relationship between the previously-obtained electric conductivity of the lean solution 16 and the concentration of the degradant contained in the lean solution 16.
    Type: Grant
    Filed: February 8, 2013
    Date of Patent: October 10, 2017
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Atsuhiro Yukumoto, Kouji Horizoe, Yudai Kato, Haruaki Hirayama, Kazuo Ishida
  • Publication number: 20170283271
    Abstract: Included are an ammonia synthesis column that synthesizes ammonia from a raw material gas, a discharge line that discharges a synthetic gas, a water-cooled cooler that cools the synthetic gas with a coolant, disposed in the discharge line, an ammonia separator into which a synthetic gas after cooling is introduced and which separates the ammonia gas and a liquid ammonia from each other, a raw material return line that returns a raw material gas containing the separated ammonia gas to the ammonia synthesis column side as a return raw material gas, and a compressor that compresses the return raw material gas, disposed in the raw material return line. An ammonia concentration in the return raw material gas is 5 mol % or more, and an ammonia synthesis catalyst that synthesizes the ammonia gas in the ammonia synthesis column is a ruthenium catalyst.
    Type: Application
    Filed: April 21, 2015
    Publication date: October 5, 2017
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Mikiya Sakurai, Yukio Tanaka, Naoya Okuzumi, Hiroyuki Osora, Haruaki Hirayama
  • Publication number: 20170137345
    Abstract: A system (1, 1A) for manufacturing an aromatic compound according to the present invention includes: a first manufacturing device (2) that synthesizes a target substance from natural gas; a second manufacturing device that synthesizes an aromatic compound by a catalytic reaction from the natural gas and supplies a mixed gas mainly including unreacted methane and by-product hydrogen to the first manufacturing device (2) to manufacture the target substance; and a hydrogen separation device (3, 3A) that separates hydrogen from purge gas generated from the first manufacturing device (2) and supplies the same to the second manufacturing device (4, 4A) to regenerate the catalyst used for the catalytic reaction.
    Type: Application
    Filed: March 26, 2015
    Publication date: May 18, 2017
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Akiyori Hagimoto, Haruaki Hirayama, Yukio Tanaka, Hiroshi Yoshioka
  • Patent number: 9638468
    Abstract: A direct reduced iron manufacturing system includes a gas reformer for supplying steam to reform natural gas, a gas heater being a heating unit for heating a reformed gas reformed by the gas reformer to a predetermined temperature, a direct reduction furnace for reducing iron ore directly into reduced iron using a high-temperature reducing gas, an acid gas removal unit having an acid gas component absorber and a regenerator for releasing the acid gas, and a recovery gas introduction line for supplying a recovery gas released from the regenerator to each of a reforming furnace of the gas reformer and a furnace of the gas heater.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: May 2, 2017
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Masakazu Sakaguchi, Haruaki Hirayama, Makoto Susaki, Kazuo Ishida
  • Patent number: 9611438
    Abstract: A steam reformer generates reformed gas by a steam-reforming reaction of hydrocarbon gas such as natural gas. A methanol synthesis column and a gasoline synthesis column synthesize gasoline from the reformed gas via methanol and produce a liquid fuel. A superheater superheats a part of low-pressure steam that has been heat-recovered from the reformed gas with a part of middle-pressure steam that has been heat-recovered by the methanol synthesis column or the gasoline synthesis column, and the steam thereby brought into an unsaturated state is supplied to a low-pressure steam turbine.
    Type: Grant
    Filed: September 4, 2013
    Date of Patent: April 4, 2017
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Masaki Iijima, Ryuji Yoshiyama, Haruaki Hirayama, Yoshio Seiki
  • Patent number: 9568247
    Abstract: A direct reduced iron manufacturing system includes a gas reformer for supplying steam to reform natural gas, a gas heater being a heating unit for heating a reformed gas reformed by the gas reformer to a predetermined temperature, a direct reduction furnace for reducing iron ore directly into reduced iron using a high-temperature reducing gas, an acid gas removal unit having an acid gas component absorber and a regenerator for releasing the acid gas, and a recovery gas introduction line for supplying a recovery gas released from the regenerator to each of a reforming furnace of the gas reformer and a furnace of the gas heater.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: February 14, 2017
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Masakazu Sakaguchi, Haruaki Hirayama, Makoto Susaki, Kazuo Ishida
  • Patent number: 9557113
    Abstract: Included are: a direct reduction furnace for reducing iron ore directly into reduced iron using a high-temperature reducing gas including hydrogen and carbon monoxide, an acid gas removal unit having an acid gas component absorber for removing, with an absorbent such as an amine-based solvent, acid gas components (CO2, H2S) in a reduction furnace flue gas discharged from the direct reduction furnace, and a regenerator for releasing the acid gas, and a degradation product removal unit for separating and removing a degradation product in the absorbent used by circulating through the absorber and the regenerator.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: January 31, 2017
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Masakazu Sakaguchi, Haruaki Hirayama, Makoto Susaki, Kazuo Ishida
  • Publication number: 20160361682
    Abstract: A CO2 recovery unit and a CO2 recovery method capable of having an excellent CO2 absorption rate and saving energy are provided. A CO2 recovery unit of the invention includes: a CO2 absorber which includes an upper CO2 absorption unit obtaining a CO2 absorbent by causing a flue gas containing CO2 to contact a CO2 absorbent and a lower CO2 absorption unit obtaining a CO2 absorbent by causing the CO2 absorbent to contact a flue gas containing CO2; a CO2 absorbent regenerator which obtains the CO2 absorbent by heating the CO2 absorbent a thermometer which measures a temperature of the CO2 absorbent supplied from the CO2 absorber to the CO2 absorbent regenerator; and a control device which controls a temperature of the CO2 absorbent supplied to the lower CO2 absorption unit based on the temperature of the CO2 absorbent measured by the thermometer.
    Type: Application
    Filed: October 7, 2014
    Publication date: December 15, 2016
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Atsuhiro Yukumoto, Takuya Hirata, Hiroshi Tanaka, Akiyori Hagimoto, Haruaki Hirayama, Tsuyoshi Oishi
  • Patent number: 9339767
    Abstract: A membrane container 6 has a casing 10 including a fluid inlet 14 and a fluid outlet 16 and a membrane container body 9 including a plurality of flow paths 11 which is arranged along the flow direction of the treated fluid and in parallel to one another. Each of the plurality of flow paths 11 includes a most upstream portion 11A which is connected to the fluid inlet 14, and a most downstream portion 11C which is connected to the fluid outlet 16. Return portions 15 and 17 configured to reverse the flow direction of the treated fluid are provided between the most upstream portion 11A and the most downstream portion 11C. After passing through the fluid inlet 14, the treated fluid flows from the most upstream portion 11A down to the most downstream portion 11C via the return portions 15 and the upper return portion 17.
    Type: Grant
    Filed: September 1, 2011
    Date of Patent: May 17, 2016
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yukio Tanaka, Shinya Tachibana, Hiroyuki Osora, Shinji Ogino, Haruaki Hirayama
  • Patent number: 9248399
    Abstract: Provided is a CO2 recovery system including: a high-pressure absorption tower; a high-pressure regeneration tower that partially regenerates a CO2 absorption solution from the absorption tower through a first liquid feed line; a second liquid feed line that extracts a semi-lean solution having a heat resistance temperature thereof or lower from the high-pressure regeneration tower and introduces a portion of the semi-lean solution into a middle stage of the high-pressure absorption tower; a branch line that introduces a rest of the semi-lean solution into a flash drum; a third liquid feed line that introduces a lean solution after adding pressure thereto into a top of the high-pressure absorption tower; a high-pressure CO2 compression device where high-pressure CO2 gas from the high-pressure regeneration tower is introduced; and a low-pressure CO2 compression device where low-pressure CO2 from the flash drum is introduced.
    Type: Grant
    Filed: July 11, 2013
    Date of Patent: February 2, 2016
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yoshio Seiki, Kouji Horizoe, Atsuhiro Yukumoto, Haruaki Hirayama, Masaki Yushima
  • Publication number: 20150376097
    Abstract: Provided is a methanol plant that can obtain fresh water from sea water by using, in a seawater desalination device, the exhaust heat discharged in a step for producing methanol from natural gas. The methanol plant is provided with: a heat exchanger (4) that recovers into a thermal medium (for example, seawater) the exhaust heat discharged from a step for producing methanol from a feed stock (for example, natural gas); and a seawater desalinization device (6) that obtains freshwater from seawater using the exhaust heat recovered by means of the thermal medium.
    Type: Application
    Filed: February 26, 2014
    Publication date: December 31, 2015
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Masaki Iijima, Haruaki Hirayama
  • Publication number: 20150321136
    Abstract: A CO2 recovery system includes an absorption tower that brings gas containing CO2 into contact with a CO2 absorption solution to remove CO2 from the CO2-containing gas; a regeneration tower that regenerates a CO2-absorbed rich solution; and a compression device that re-uses a lean solution, from which CO2 has been removed in the regeneration tower, in the absorption tower and compresses CO2 in gas emitted from the regeneration tower, wherein the rich solution has a high pressure, the high-pressure rich solution is subjected to gas-liquid separation by a flash drum, the rich solution as a liquid component separated in the flash drum is introduced into the regeneration tower, and high-pressure CO2 gas as a gas component separated in the flash drum is introduced into a compression device having a predetermined compression pressure.
    Type: Application
    Filed: July 11, 2013
    Publication date: November 12, 2015
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yoshio SEIKI, Kouji HORIZOE, Atsuhiro YUKUMOTO, Haruaki HIRAYAMA, Masaki YUSHIMA
  • Patent number: 9149769
    Abstract: A dehydration system has improved membrane performance. The dehydration system includes a dehydrating apparatus 1 comprising, in a dehydrating apparatus body, a water separation membrane module in which a water separation membrane having at least one flow path extending in the up and down direction to cause a liquid 50 to pass through is provided with a liquid inlet at the bottom thereof and a liquid outlet at the top thereof; and a shell 11 defined by the outer surface of the water separation membrane module and the inner wall of the dehydrating apparatus body, wherein water in the liquid permeates the water separation membrane while the liquid rises in the water separation membrane, and moves in the shell, whereby the liquid is dehydrated; a pressure reducing device 13 for reducing the pressure of the shell 11; a pressure device for pressurizing the liquid before the liquid is fed to the water separation membrane module; and a heating device for heating the pressurized liquid.
    Type: Grant
    Filed: March 14, 2008
    Date of Patent: October 6, 2015
    Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Yoshio Seiki, Atsuhiro Yukumoto, Hiroyuki Osora, Haruaki Hirayama