Patents by Inventor Haruhiko Kajimura

Haruhiko Kajimura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9862168
    Abstract: This alloying element-saving hot rolled duplex stainless steel material contains, by mass %, C: 0.03% or less, Si: 0.05% to 1.0%, Mn: 0.5% to 7.0%, P: 0.05% or less, S: 0.010% or less, Ni: 0.1% to 5.0%, Cr: 18.0% to 25.0%, N: 0.05% to 0.30% and Al: 0.001% to 0.05%, with a remainder being Fe and inevitable impurities, wherein the alloying element-saving hot rolled duplex stainless steel material is produced by hot rolling, a chromium nitride precipitation temperature TN is in a range of 960° C. or lower, a yield strength is 50 MPa or more higher than that of a hot rolled steel material which is subjected to a solution heat treatment, and the alloying element-saving hot rolled duplex stainless steel material is as hot rolled state, and is not subjected to a solution heat treatment. This clad steel plate includes a duplex stainless steel as a cladding material, the duplex stainless steel has the above composition, and the chromium nitride precipitation temperature TN is in a range of 800° C. to 970° C.
    Type: Grant
    Filed: January 26, 2012
    Date of Patent: January 9, 2018
    Assignee: NIPPON STEEL & SUMIKIN STAINLESS STEEL CORPORATION
    Inventors: Shinji Tsuge, Yuusuke Oikawa, Yoichi Yamamoto, Haruhiko Kajimura, Kazuhiko Ishida
  • Publication number: 20160340764
    Abstract: One aspect of this duplex stainless steel contains, in mass %, C: 0.03% or less, Si: 0.05% to 1.0%, Mn: 0.1% to 7.0%, P: 0.05% or less, S: 0.0001% to 0.0010%, Ni: 0.5% to 5.0%, Cr: 18.0% to 25.0%, N: 0.10% to 0.30%, Al: 0.05% or less, Ca: 0.0010% to 0.0040%, and Sn: 0.01% to 0.2%, with the remainder being Fe and inevitable impurities, wherein a ratio Ca/O of the amounts of Ca and O is in a range of 0.3 to 1.0, and a pitting index PI shown by formula (1) is in a range of less than 30, PI=Cr+3.3Mo+16N??(1).
    Type: Application
    Filed: August 2, 2016
    Publication date: November 24, 2016
    Inventors: Shinji Tsuge, Yuusuke OIKAWA, Hiroshi Urashima, Haruhiko Kajimura
  • Publication number: 20140255244
    Abstract: One aspect of this duplex stainless steel contains, in mass %, C: 0.03% or less, Si: 0.05% to 1.0%, Mn: 0.1% to 7.0%, P: 0.05% or less, S: 0.0001% to 0.0010%, Ni: 0.5% to 5.0%, Cr: 18.0% to 25.0%, N: 0.10% to 0.30%, Al: 0.05% or less, Ca: 0.0010% to 0.0040%, and Sn: 0.01% to 0.2%, with the remainder being Fe and inevitable impurities, wherein a ratio Ca/O of the amounts of Ca and O is in a range of 0.3 to 1.0, and a pitting index PI shown by formula (1) is in a range of less than 30, PI=Cr+3.3Mo+16N??(1).
    Type: Application
    Filed: October 17, 2012
    Publication date: September 11, 2014
    Inventors: Shinji Tsuge, Yuusuke Oikawa, Hiroshi Urashima, Haruhiko Kajimura
  • Publication number: 20130288074
    Abstract: This alloying element-saving hot rolled duplex stainless steel material contains, by mass %, C: 0.03% or less, Si: 0.05% to 1.0%, Mn: 0.5% to 7.0%, P: 0.05% or less, S: 0.010% or less, Ni: 0.1% to 5.0%, Cr: 18.0% to 25.0%, N: 0.05% to 0.30% and Al: 0.001% to 0.05%, with a remainder being Fe and inevitable impurities, wherein the alloying element-saving hot rolled duplex stainless steel material is produced by hot rolling, a chromium nitride precipitation temperature TN is in a range of 960° C. or lower, a yield strength is 50 MPa or more higher than that of a hot rolled steel material which is subjected to a solution heat treatment, and the alloying element-saving hot rolled duplex stainless steel material is as hot rolled state, and is not subjected to a solution heat treatment. This clad steel plate includes a duplex stainless steel as a cladding material, the duplex stainless steel has the above composition, and the chromium nitride precipitation temperature TN is in a range of 800° C. to 970° C.
    Type: Application
    Filed: January 26, 2012
    Publication date: October 31, 2013
    Inventors: Shinji Tsuge, Yuusuke Oikawa, Yoichi Yamamoto, Haruhiko Kajimura, Kazuhiko Ishida
  • Patent number: 8470237
    Abstract: The stainless steel of the first embodiment includes C: 0.001 to 0.02%, N: 0.001 to 0.02%, Si: 0.01 to 0.5%, Mn: 0.05 to 0.5%, P: 0.04% or less, S: 0.01% or less, Ni: more than 3% to 5%, Cr: 11 to 26%, and either one or both of Ti: 0.01 to 0.5% and Nb: 0.02 to 0.6%, and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the second embodiment has an alloy composition different from those of the first and third embodiments and satisfies the formula (A): Cr+3Mo+6Ni?23 and formula (B): Al/Nb?10 and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the third embodiment has an alloy composition different from those of the first and second embodiments and includes either one or both of Sn: 0.005 to 2% and Sb: 0.005 to 1% and contains as the remainder, Fe and unavoidable impurities.
    Type: Grant
    Filed: May 8, 2007
    Date of Patent: June 25, 2013
    Assignee: Nippon Steel & Sumikin Stainless Steel Corporation
    Inventors: Nobuhiko Hiraide, Haruhiko Kajimura, Ken Kimura
  • Patent number: 8444916
    Abstract: The stainless steel of the first embodiment includes C: 0.001 to 0.02%, N: 0.001 to 0.02%, Si: 0.01 to 0.5%, Mn: 0.05 to 0.5%, P: 0.04% or less, S: 0.01% or less, Ni: more than 3% to 5%, Cr: 11 to 26%, and either one or both of Ti: 0.01 to 0.5% and Nb: 0.02 to 0.6%, and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the second embodiment has an alloy composition different from those of the first and third embodiments and satisfies the formula (A): Cr+3Mo+6Ni?23 and formula (B): Al/Nb?10 and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the third embodiment has an alloy composition different from those of the first and second embodiments and includes either one or both of Sn: 0.005 to 2% and Sb: 0.005 to 1% and contains as the remainder, Fe and unavoidable impurities.
    Type: Grant
    Filed: May 8, 2007
    Date of Patent: May 21, 2013
    Assignee: Nippon Steel & Sumikin Stainless Steel Corporation
    Inventors: Nobuhiko Hiraide, Haruhiko Kajimura, Ken Kimura
  • Publication number: 20130039801
    Abstract: This martensitic stainless steel contains, in terms of percent by mass: C: 0.003% to 0.03%; Si: 0.01% to 1.0%; Mn: 3.0% to 6.0%; P: 0.05% or less; S: 0.003% or less; Ni: 1.0% to 3.0%; Cr: 15.0% to 18.0%; Mo: 0% to 1.0%; Cu: 0% to 2.0%; Ti: 0% to 0.05%; N: 0.05% or less; Al: 0.001% to 0.1%; and O: 0.005% or less, with a remainder being Fe and inevitable impurities, wherein a total amount of C and N is in a range of 0.060% or less, ?max represented by the formula 1 is in a range of 80 or more, and ?pot represented by the formula 2 is in a range of 60 to 90. ?max=420×C %+470×N %+23×Ni %+9×Cu %+7×Mn %?11.5×Cr %?11.5×Si %?52×Al %+189??Formula 1 ?pot=700×C %+800×N %+10×(Mn %+Cu %)+20×Ni %?9.3×Si %?6.2×Cr %?9.3×Mo %?74.4×Ti %?37.2×Al %+63.2??Formula 2 Here, C %, N %, Ni %, Cu %, Mn %, Cr %, Si %, A1%, Mo %, and Ti % represent the contents (mass %) of the respective elements.
    Type: Application
    Filed: March 9, 2011
    Publication date: February 14, 2013
    Inventors: Shinji Tsuge, Haruhiko Kajimura, Hiroshige Inoue
  • Patent number: 8303733
    Abstract: This stainless steel sheet includes, in terms of mass %, C: 0.001 to 0.1%, N: 0.01 to 0.15%, Si: 0.01 to 2%, Mn: 0.1 to 10%, P: 0.05% or less, S: 0.01% or less, Ni: 0.5 to 5%, Cr: 10 to 25%, and Cu: 0.5 to 5%, with a remainder being Fe and unavoidable impurities, and contains a ferrite phase as a main phase and 10% or more of an austenite phase, wherein a work-hardening rate in a strain range of up to 30% is 1000 MPa or more which is measured by a static tensile testing and a difference between static and dynamic stresses which occur when 10% of deformation is caused is 150 MPa or more. This method for producing a stainless steel includes annealing a cold-rolled steel sheet under conditions where a holding temperature is set to be in a range of 950 to 1150° C. and a cooling rate until 400° C. is set to be in a range of 3° C./sec or higher.
    Type: Grant
    Filed: January 22, 2009
    Date of Patent: November 6, 2012
    Assignee: Nippon Steel & Sumikin Stainless Steel Corporation
    Inventors: Junichi Hamada, Haruhiko Kajimura, Eiichiro Ishimaru
  • Patent number: 8129035
    Abstract: The invention provides structural component for an automobile, two-wheeled vehicle or railcar excellent in impact-absorption property, shape fixability and flange cuttability, and method for producing the same, which structural component has a hat-like shape including vertical walls and flanges, wherein distal ends of the flanges contain 20 vol % or greater of austenite phase and have a cross-section hardness expressed as Vickers harness of 150˜350, and a center regions of the vertical walls have, in a common cross-section with the flanges, a content of deformation-induced martensite phase exceeding that of the distal ends of the flanges by 10 vol % or greater and a cross-section hardness expressed as Vickers hardness that exceeds that of the distal ends of the flanges by 50 or greater.
    Type: Grant
    Filed: April 1, 2008
    Date of Patent: March 6, 2012
    Assignee: Nippon Steel & Sumikin Stainless Steel Corporation
    Inventors: Ken Kimura, Junichi Hamada, Naoto Ono, Haruhiko Kajimura, Toshio Tanoue
  • Patent number: 8062584
    Abstract: The present invention provides, as a material superior in heat resistance in a hot environment where the maximum temperature of the exhaust gas becomes 750 to 900° C., ferritic stainless steel sheet superior in heat resistance in a broad temperature region of 750 to 900° C. with long term stability by a smaller amount of addition of Mo than SUS444 containing about 2% of expensive Mo, that is, ferritic stainless steel sheet superior in heat resistance characterized by containing, by mass %, C: 0.01% or less, N: 0.02% or less, Si: 0.05 to 1%, Mn: 0.1 to 2%, Cr: 10 to 30%, Mo: 0.1 to 1%, Cu: 1 to 2%, Nb: 0.2 to 0.7%, Ti: 0.01 to 0.3%, and B: 0.0002 to 0.0050%, having a balance of Fe and unavoidable impurities, and having a 0.2% yield strength at 750° C. of 70 MPa or more.
    Type: Grant
    Filed: December 26, 2007
    Date of Patent: November 22, 2011
    Assignee: Nippon Steel & Sumikin Stainless Steel Corporation
    Inventors: Junichi Hamada, Haruhiko Kajimura, Toshio Tanoue, Fumio Fudanoki, Yoshiharu Inoue
  • Publication number: 20110110812
    Abstract: This ferrite stainless steel for use in producing a urea water tank includes: in terms of mass %, C: 0.05% or less; N: 0.05% or less; Si: 0.02 to 1.5%; Mn: 0.02 to 2%; Cr: 15 to 23%; and either one or both of Nb and Ti at a content within a range of 8(C+N) to 1% (herein, C and N represent the contents of C and N (expressed by mass %), respectively, and the numerical values shown in front of the atomic symbols represent constant numbers), with the remainder being iron and unavoidable impurities, wherein an effective amount of Cr expressed by any one of the following Equations (I), (II), and (III) is 15% or more (herein, the atomic symbols in Equations (I) to (III) represent the contents of the elements (expressed by mass %), and the numerical values shown in front of the atomic symbols represent constant numbers).
    Type: Application
    Filed: July 23, 2009
    Publication date: May 12, 2011
    Inventors: Nobulhiko Hiraide, Haruhiko Kajimura, Akihiko Takahashi, Shigeru Maeda
  • Publication number: 20100294402
    Abstract: This stainless steel sheet includes, in terms of mass %, C: 0.001 to 0.1%, N: 0.01 to 0.15%, Si: 0.01 to 2%, Mn: 0.1 to 10%, P: 0.05% or less, S: 0.01% or less, Ni: 0.5 to 5%, Cr: 10 to 25%, and Cu: 0.5 to 5%, with a remainder being Fe and unavoidable impurities, and contains a ferrite phase as a main phase and 10% or more of an austenite phase, wherein a work-hardening rate in a strain range of up to 30% is 1000 MPa or more which is measured by a static tensile testing and a difference between static and dynamic stresses which occur when 10% of deformation is caused is 150 MPa or more. This method for producing a stainless steel includes annealing a cold-rolled steel sheet under conditions where a holding temperature is set to be in a range of 950 to 1150° C. and a cooling rate until 400° C. is set to be in a range of 3° C./sec or higher.
    Type: Application
    Filed: January 22, 2009
    Publication date: November 25, 2010
    Inventors: Junichi Hamada, Haruhiko Kajimura, Eiichiro Ishimaru
  • Publication number: 20100233015
    Abstract: This invention provides a steel sheet for structural components excellent in impact absorption property comprising, in mass %, C: 0.005 to 0.05%, N: 0.01 to 0.30%, Si: 0.1 to 2%, Mn: 0.1 to 15%, Ni: 0.5 to 8%, Cu: 0.1 to 5%, Cr: 11 to 20%, Al: 0.01 to 0.5%, and a balance of Fe and unavoidable impurities, wherein Md30 value given by equation (A) is 0 to 100° C., and total impact energy absorption in dynamic tensile testing is 500 MJ/m3 or greater: Md30=551?462(C+N)?9.2Si?8.1Mn?13.7Cr?29(Ni+Cu) ??(A).
    Type: Application
    Filed: October 30, 2007
    Publication date: September 16, 2010
    Inventors: Junichi Hamada, Haruhiko Kajimura, Fumio Fudanoki, Toshio Tanoue, Ken Kimura
  • Publication number: 20100218856
    Abstract: The present invention provides Cr-containing steel superior in heat fatigue characteristics, that is, Cr-containing steel superior in heat fatigue characteristics, characterized by containing, by mass %, C: 0.01% or less, N: 0.015% or less, Si: 0.8 to 1.0%, Mn: 0.2 to 1.5%, P: 0.03% or less, S: 0.01% or less, Ni: 0.2% or less, Cu: 0.2% or less, Cr: 13 to 15%, Mo: 0.1% or less, Nb: 0.3 to 0.5%, Ti: 0.05 to 0.2%, V: 0.01 to 0.2%, Al: 0.015 to 1.0%, and B: 0.0002 to 0.0010%, satisfying (Nb+1.9×Ti)/(C+N)?50, and having a balance of Fe and unavoidable impurities, wherein a 0.2% yield strength at 800° C. after aging at 800° C. for 100 hours or more is 20 MPa or more and a drawability value at 200° C. is 35% or more and wherein a soluble Nb amount+soluble Ti amount after aging at 800° C. for 100 hours or more is 0.08% or more.
    Type: Application
    Filed: June 25, 2007
    Publication date: September 2, 2010
    Inventors: Junichi Hamada, Haruhiko Kajimura, Nobuhiko Hiraide, Toshio Kojima, Daiharu Doi
  • Publication number: 20100150770
    Abstract: The stainless steel of the first embodiment includes C: 0.001 to 0.02%, N: 0.001 to 0.02%, Si: 0.01 to 0.5%, Mn: 0.05 to 0.5%, P: 0.04% or less, S: 0.01% or less, Ni: more than 3% to 5%, Cr: 11 to 26%, and either one or both of Ti: 0.01 to 0.5% and Nb: 0.02 to 0.6%, and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the second embodiment has an alloy composition different from those of the first and third embodiments and satisfies the formula (A): Cr+3Mo+6Ni?23 and formula (B): Al/Nb?10 and contains as the remainder, Fe and unavoidable impurities. The stainless steel of the third embodiment has an alloy composition different from those of the first and second embodiments and includes either one or both of Sn: 0.005 to 2% and Sb: 0.005 to 1% and contains as the remainder, Fe and unavoidable impurities.
    Type: Application
    Filed: May 8, 2007
    Publication date: June 17, 2010
    Inventors: Nobuhiko Hiraide, Haruhiko Kajimura, Ken Kimura
  • Publication number: 20090239738
    Abstract: Titanium oxide-based photocatalysts which contain a metal halide in titanium oxide and which are prepared from titanium oxide and/or its precursor, which may optionally be heat treated, by contact with a reactive gas containing a metal halide of the formula MXn or MOXn (wherein M=a metal, X=a halogen, and n=an integer) with heating stably develop a high photocatalytic activity with visible light irradiation. The photocatalysts may subsequently be stabilized by contact with water or by heat treatment, and/or promoted by contact with a heteropoly acid and/or an isopoly acid so as to include a metal complex in the titanium oxide. Photocatalysts prepared in this manner exhibit novel ESR features. The present invention also provides methods for preparing these photocatalysts, a photocatalyst dispersion and a photocatalytic coating fluid containing such a photocatalyst, and photocatalytic functional products and methods for their manufacture using the photocatalyst.
    Type: Application
    Filed: February 13, 2009
    Publication date: September 24, 2009
    Applicants: SUMITOMO METAL INDUSTRIES, LTD., OSAKA TITANIUM TECHNOLOGIES CO., LTD.
    Inventors: Katsumi Okada, Katsuhiro Nishihara, Yasuhiro Masaki, Haruhiko Kajimura, Michiyasu Takahashi, Tadashi Yao, Tadashi Ogasawara, Munetoshi Watanabe, Shiji Shimosaki, Kouji Oda, Sadanobu Nagaoka
  • Publication number: 20090160217
    Abstract: The invention provides structural component for an automobile, two-wheeled vehicle or railcar excellent in impact-absorption property, shape fixability and flange cuttability, and method for producing the same, which structural component has a hat-like shape including vertical walls and flanges, wherein distal ends of the flanges contain 20 vol % or greater of austenite phase and have a cross-section hardness expressed as Vickers harness of 150˜350, and a center regions of the vertical walls have, in a common cross-section with the flanges, a content of deformation-induced martensite phase exceeding that of the distal ends of the flanges by 10 vol % or greater and a cross-section hardness expressed as Vickers hardness that exceeds that of the distal ends of the flanges by 50 or greater.
    Type: Application
    Filed: April 1, 2008
    Publication date: June 25, 2009
    Inventors: Ken Kimura, Junichi Hamada, Naoto Ono, Haruhiko Kajimura, Toshio Tanoue
  • Patent number: 7521133
    Abstract: Titanium oxide-based photocatalysts which contain a metal halide in titanium oxide and which are prepared from titanium oxide and/or its precursor, which may optionally be heat treated, by contact with a reactive gas containing a metal halide of the formula MXn or MOXn (wherein M=a metal, X=a halogen, and n=an integer) with heating stably develop a high photocatalytic activity with visible light irradiation. The photocatalysts may subsequently be stabilized by contact with water or by heat treatment, and/or promoted by contact with a heteropoly acid and/or an isopoly acid so as to include a metal complex in the titanium oxide. Photocatalysts prepared in this manner exhibit novel ESR features. The present invention also provides methods for preparing these photocatalysts, a photocatalyst dispersion and a photocatalytic coating fluid containing such a photocatalyst, and photocatalytic functional products and methods for their manufacture using the photocatalyst.
    Type: Grant
    Filed: March 20, 2003
    Date of Patent: April 21, 2009
    Assignees: Osaka Titanium Technologies Co., Ltd., Sumitomo Metal Industries, Ltd.
    Inventors: Katsumi Okada, Katsuhiro Nishihara, Yasuhiro Masaki, Haruhiko Kajimura, Michiyasu Takahashi, Tadashi Yao, Tadashi Ogasawara, Munetoshi Watanabe, Shiji Shimosaki, Kouji Oda, Sadanobu Nagaoka
  • Publication number: 20090092513
    Abstract: The present invention provides, as a material superior in heat resistance in a hot environment where the maximum temperature of the exhaust gas becomes 750 to 900° C., ferritic stainless steel sheet superior in heat resistance in a broad temperature region of 750 to 900° C. with long term stability by a smaller amount of addition of Mo than SUS444 containing about 2% of expensive Mo, that is, ferritic stainless steel sheet superior in heat resistance characterized by containing, by mass %, C: 0.01% or less, N: 0.02% or less, Si: 0.05 to 1%, Mn: 0.1 to 2%, Cr: 10 to 30%, Mo: 0.1 to 1%, Cu: 1 to 2%, Nb: 0.2 to 0.7%, Ti: 0.01 to 0.3%, and B: 0.0002 to 0.0050%, having a balance of Fe and unavoidable impurities, and having a 0.2% yield strength at 750° C. of 70 MPa or more.
    Type: Application
    Filed: December 26, 2007
    Publication date: April 9, 2009
    Inventors: Junichi Hamada, Haruhiko Kajimura, Toshio Tanoue, Fumio Fudanoki, Yoshiharu Inoue
  • Patent number: 7267730
    Abstract: A ferrite stainless steel for an automobile exhaust system member superior in thermal fatigue strength comprised of, by wt %, C: 0.020% or less, Si: 0.02 to 0.15%, Mn: 0.05 to 0.20%, P: 0.040% or less, S: 0.010% or less, Al: 0.005 to 0.10%, N: 0.020% or less, Cr: 15 to 18%, Mo: 1.5 to 2.0%, Ti: 3×(C+N) to 0.25%, Nb: 0.4 to 0.8%, B: 0.0003 to 0.0050%, the C and N satisfying the relationship of C+N: 0.030% or less, and the Al, Si, and Mn satisfying the relationship of Al×(Si+Mn): 0.001 to 0.020, and a balance of Fe and unavoidable impurities. The 0.2% proof stress at 900° C. before heat treatment in the atmosphere at 900° C. for 300 hours is at least 15 MPa, and a difference of the 0.2% proof stress before and after the heat treatment is not more than 5 MPa.
    Type: Grant
    Filed: April 1, 2005
    Date of Patent: September 11, 2007
    Assignees: Nippon Steel & Sumikin Stainless Steel Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Yoshiharu Inoue, Masao Kikuchi, Haruhiko Kajimura, Nobuhiko Hiraide, Yasuhisa Tanaka, Yosuke Sumi