Patents by Inventor Harunari Shimamura
Harunari Shimamura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10797322Abstract: A nonaqueous battery includes a current collector that supports an electrode active material. The current collector includes a first layer, a second layer and a third layer. The second layer is interposed between the first layer and the third layer. The second layer includes 0.3 mass % or more and 1 mass % or less of magnesium and 0.2 mass % or more and 0.9 mass % or less of silicon, with a remainder being made up of aluminum. The first layer and the third layer constitute outer surfaces of the current collector. The first layer and the third layer each include 99.3 mass % or more of aluminum. In both of the first layer and the third layer, there is less than 0.3 mass % of magnesium and less than 0.2 mass % of silicon.Type: GrantFiled: March 30, 2018Date of Patent: October 6, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Koji Torita, Harunari Shimamura, Yusuke Fukumoto, Akihiro Ochiai
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Patent number: 10784515Abstract: A positive electrode plate includes a positive electrode composite material layer. The positive electrode composite material layer contains at least a positive electrode active material and a flame retardant. The flame retardant contains phosphorus (P) or sulfur (S). The flame retardant has a thermal decomposition temperature not lower than 80° C. and not higher than 210° C. A value calculated by dividing a porosity (%) of the positive electrode composite material layer by an amount (mass %) of P and S contained in the positive electrode composite material layer is not smaller than 5 and not greater than 5000.Type: GrantFiled: September 4, 2018Date of Patent: September 22, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Koji Torita, Akihiro Ochiai, Yusuke Fukumoto, Harunari Shimamura
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Patent number: 10644354Abstract: A method of manufacturing a nonaqueous electrolyte secondary battery includes: a step of forming a first electrode mixture layer containing an electrode active material and a first binder; a step of forming granulated particles containing the electrode active material and a second binder; a step of forming a second electrode mixture layer, which is formed of the granulated particles, on the first electrode mixture layer; a step of forming a heat resistance layer, which contains an inorganic filler and a third binder, on a surface of a separator; a step of preparing an electrode body by laminating the electrode and the separator such that the second electrode mixture layer and the heat resistance layer are in contact with each other; and a step of heating the electrode body.Type: GrantFiled: January 14, 2016Date of Patent: May 5, 2020Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Umeyama, Harunari Shimamura, Tatsuya Hashimoto
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Publication number: 20200083538Abstract: A non-aqueous electrolyte secondary battery includes at least a positive electrode, a negative electrode, and an electrolyte. The positive electrode includes a positive electrode current collector, an intermediate layer, and a positive electrode active material layer. The intermediate layer is interposed between the positive electrode current collector and the positive electrode active material layer. The intermediate layer contains at least carboxymethylcellulose, a conductive material, and an inorganic filler.Type: ApplicationFiled: September 6, 2019Publication date: March 12, 2020Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Koji Torita, Harunari Shimamura, Yusuke Fukumoto
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Publication number: 20190319273Abstract: A positive electrode includes at least a positive electrode current collector and a positive electrode active material layer. The positive electrode current collector includes an aluminum foil and an aluminum hydrated oxide film. The aluminum hydrated oxide film covers a surface of the aluminum foil. The positive electrode active material layer is formed on a surface of the aluminum hydrated oxide film. The aluminum hydrated oxide film has a thickness not smaller than 50 nm and not greater than 1000 nm. The aluminum hydrated oxide film contains at least one selected from the group consisting of phosphorus, fluorine, and sulfur.Type: ApplicationFiled: April 11, 2019Publication date: October 17, 2019Applicant: Toyota Jidosha Kabushiki KaishaInventors: Koji Torita, Akihiro Ochiai, Yusuke Fukumoto, Harunari Shimamura, Takuya Asari
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Publication number: 20190280305Abstract: A positive electrode includes at least a positive electrode current collector, a conductive material, and a positive electrode active material. The positive electrode active material is disposed on a surface of the positive electrode current collector. The positive electrode current collector includes an aluminum foil and an aluminum oxide hydrate film. The aluminum oxide hydrate film covers a surface of the aluminum foil. The aluminum oxide hydrate film has a thickness not smaller than 10 nm and not greater than 500 nm. The aluminum oxide hydrate film has a porosity not lower than 10% and not higher than 50%. At least part of the conductive material is disposed within pores in the aluminum oxide hydrate film.Type: ApplicationFiled: March 5, 2019Publication date: September 12, 2019Applicant: Toyota Jidosha Kabushiki KaishaInventors: Koji Torita, Akihiro Ochiai, Yusuke Fukumoto, Harunari Shimamura, Takuya Asari
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Publication number: 20190229367Abstract: A non-aqueous electrolyte secondary battery includes at least a positive electrode, a negative electrode, a separator, and a non-aqueous electrolyte. The positive electrode includes a positive electrode current collector, a protection layer, and a positive electrode composite material layer. The protection layer, arranged between the positive electrode current collector and positive electrode composite material layer, includes at least a first and second protection layer. The first protection layer, arranged on a surface of the positive electrode current collector, contains a first conductive material and a first resin being a non-thermoplastic polyimide resin. The second protection layer, arranged on a surface of the first protection layer, contains at least a second conductive material and a resin A being a thermoplastic resin. A melting point of the resin A is lower than a thermal decomposition temperature of the first resin. The resin A is greater in expansion coefficient than the first resin.Type: ApplicationFiled: January 22, 2019Publication date: July 25, 2019Inventors: Koji Torita, Harunari Shimamura, Yusuke Fukumoto, Akihiro Ochiai
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Publication number: 20190115598Abstract: A positive electrode plate includes a positive electrode composite material layer. The positive electrode composite material layer contains at least a positive electrode active material and a flame retardant. The flame retardant contains phosphorus (P) or sulfur (S). The flame retardant has a thermal decomposition temperature not lower than 80° C. and not higher than 210° C. A value calculated by dividing a porosity (%) of the positive electrode composite material layer by an amount (mass %) of P and S contained in the positive electrode composite material layer is not smaller than 5 and not greater than 5000.Type: ApplicationFiled: September 4, 2018Publication date: April 18, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Koji TORITA, Akihiro OCHIAI, Yusuke FUKUMOTO, Harunari SHIMAMURA
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Publication number: 20190115581Abstract: A separator is for a non-aqueous electrolyte secondary battery. The separator includes at least a porous film. The porous film contains a resin composition. The resin composition contains a thermoplastic resin and metal hydroxide particles.Type: ApplicationFiled: September 19, 2018Publication date: April 18, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Koji TORITA, Harunari SHIMAMURA, Yusuke FUKUMOTO, Akihiro OCHIAI
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Publication number: 20190088951Abstract: A non-aqueous electrolyte secondary battery includes at least an electrode composite material layer, an intermediate layer, and an electrode current collector. Intermediate layer is interposed between electrode composite material layer and electrode current collector. Intermediate layer contains at least insulating particles and conductive particles. Each insulating particle has an arc shape in a cross section of intermediate layer along a thickness direction. More conductive particles are present on an outer-circumference side of each arc shape than on an inner-circumference side of the arc shape.Type: ApplicationFiled: August 23, 2018Publication date: March 21, 2019Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Ryo HANAZAKI, Akihiro OCHIAI, Yusuke FUKUMOTO, Harunari SHIMAMURA
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Patent number: 10211440Abstract: A nonaqueous electrolyte secondary battery includes a fiber layer, which contains fiber composed of a synthetic resin, between a separator and a positive electrode and/or between the separator and a negative electrode. The fiber layer contains at least PVDF and PTFE as components of the synthetic resin configuring the fiber. The PVDF and the PTFE both have an average molecular weight of equal to or greater than 200,000 and equal to or less than 2,000,000. In the components of the synthetic resin configuring the fiber, the content of PVDF is greater than the content of PTFE, and the content of PTFE is equal to or less than 45% by mass with respect to the total amount of the components of the synthetic resin.Type: GrantFiled: March 18, 2016Date of Patent: February 19, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Umeyama, Harunari Shimamura, Yusuke Fukumoto
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Patent number: 10193122Abstract: A separator includes a base material layer and a heat resistance layer. The heat resistance layer includes, in a direction of thickness of the heat resistance layer, a central portion and a first end portion and a second end portion between which the central portion lies. The first end portion includes an interface with an electrode. The second end portion includes an interface with the base material layer. A composition ratio of a resin binder to a total mass of inorganic particles and the resin binder in the first end portion and the second end portion is not lower than 8 mass % and not higher than 30 mass %. A composition ratio of the resin binder to a total mass of the inorganic particles and the resin binder in the central portion is not lower than 2 mass % and not higher than 7 mass %.Type: GrantFiled: September 9, 2016Date of Patent: January 29, 2019Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Umeyama, Harunari Shimamura, Yusuke Fukumoto, Koichi Toriyama
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Publication number: 20180315985Abstract: A nonaqueous battery includes a positive electrode and a negative electrode. At least one of the positive electrode and the negative electrode includes a current collector, an intermediate layer, and an active material layer. The intermediate layer is interposed between the current collector and the active material layer and includes graphite particles and insulating particles. In a cross section of the intermediate layer in a thickness direction, a major axis diameter of the graphite particles is equal to or greater than the thickness of the intermediate layer. In X-ray diffraction measurement of the intermediate layer by an out-of-plane method, a ratio of an intensity of an 110 diffraction line of a graphite crystal to an intensity of a 002 diffraction line of the graphite crystal is 0.0011 or more.Type: ApplicationFiled: April 26, 2018Publication date: November 1, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Koji TORITA, Akihiro OCHIAI, Yusuke FUKUMOTO, Harunari SHIMAMURA
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Publication number: 20180315970Abstract: A nonaqueous electrolyte secondary battery includes: a flat wound electrode body in which an elongated positive electrode, an elongated negative electrode, and an elongated separator (70) which electrically separates the positive electrode and the negative electrode from each other overlap each other and are wound in a longitudinal direction; and a nonaqueous electrolyte. The separator (70) includes a substrate layer (90) which is formed of a resin substrate and a heat resistance layer (80) which is formed on one surface of the substrate layer (90), and an adhesion strength between the substrate layer (90) and the heat resistance layer (80) is 0.19 N/10 mm to 400 N/10 mm.Type: ApplicationFiled: November 17, 2015Publication date: November 1, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Junpei TERASHIMA, Taira SAITO, Ayumu KAMAKURA, Harunari SHIMAMURA
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Publication number: 20180301708Abstract: A nonaqueous battery includes a current collector that supports an electrode active material. The current collector includes a first layer, a second layer and a third layer. The second layer is interposed between the first layer and the third layer. The second layer includes 0.3 mass % or more and 1 mass % or less of magnesium and 0.2 mass % or more and 0.9 mass % or less of silicon, with a remainder being made up of aluminum. The first layer and the third layer constitute outer surfaces of the current collector. The first layer and the third layer each include 99.3 mass % or more of aluminum. In both of the first layer and the third layer, there is less than 0.3 mass % of magnesium and less than 0.2 mass % of silicon.Type: ApplicationFiled: March 30, 2018Publication date: October 18, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Koji TORITA, Harunari SHIMAMURA, Yusuke FUKUMOTO, Akihiro OCHIAI
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Publication number: 20180294457Abstract: A battery includes an electrode plate group. The electrode plate group includes electrode plates and a separator. The electrode plate group is obtained by laminating a plurality of electrode plates. The separator is disposed between the electrode plates. A surface of at least one of the electrode plates is a particle layer. A surface of the separator is a nonwoven fabric layer. The particle layer includes fibrous particles. The particle layer and the nonwoven fabric layer are in contact with each other.Type: ApplicationFiled: March 30, 2018Publication date: October 11, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Koji TORITA, Yusuke FUKUMOTO, Harunari SHIMAMURA, Akihiro OCHIAI
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Patent number: 10050248Abstract: Provided is a secondary battery that exhibits excellent retention of an electrolyte solution in an electrode body and excellent high rate charging and discharging characteristics. A secondary battery provided by the present invention includes an electrode body, which has a positive electrode, a negative electrode and a separator that electrically isolates the positive electrode from the negative electrode, and an electrolyte solution. In addition, the secondary battery has a non-woven fabric layer between the separator and the positive electrode and/or between the separator and the negative electrode. At least some of the fibers that constitute the non-woven fabric layer have one non-through hole in each of the fibers, with the non-through hole having an opening in one end of the fiber in a length direction thereof and extending in the length direction of the fiber.Type: GrantFiled: April 27, 2016Date of Patent: August 14, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Umeyama, Harunari Shimamura, Tatsuya Hashimoto, Yusuke Fukumoto
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Patent number: 9923253Abstract: A non-aqueous electrolyte secondary battery includes a positive electrode, a negative electrode, and a heat-resistant layer disposed between the positive electrode and the negative electrode. The positive electrode of this secondary battery contains a positive electrode active substance having a hollow structure, which has a shell portion and a hollow portion formed inside the shell portion. In addition, the heat-resistant layer contains plate-shaped inorganic filler particles as the main component.Type: GrantFiled: July 1, 2013Date of Patent: March 20, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroki Nagai, Takumi Tamaki, Harunari Shimamura
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Publication number: 20170244086Abstract: Provided is a separator for a battery in which, when a ratio of a total length of line segments (Sa), in which an arbitrary straight line (La) intersects with resin fibers (4), to a total length of the straight line (La) on a cross-section of the separator in a thickness direction (TD) is represented by s (%) and when a thickness of the separator is represented by d (?m), 0<s?100, 3?d?50, and 300?d×s?1500 are satisfied, the straight line (La) being parallel to a first main surface (40a) and crossing the cross-section.Type: ApplicationFiled: October 16, 2015Publication date: August 24, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya UMEYAMA, Harunari SHIMAMURA
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Patent number: 9741988Abstract: A non-aqueous electrolyte secondary battery includes a separator including a base material and a heat resistance layer formed on at least one main surface of the base material and containing inorganic particles and a resin binder. The non-aqueous electrolyte secondary battery further includes an electrode composite material layer stacked on the heat resistance layer and containing electrode active material particles and an interposed layer interposed between the heat resistance layer and the electrode composite material layer. In the interposed layer, the inorganic particles, the resin binder, and the electrode active material particles are present as being mixed. A ratio of a thickness of the interposed layer to a thickness of the base material is not lower than 1% and not higher than 5%.Type: GrantFiled: February 16, 2016Date of Patent: August 22, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Umeyama, Harunari Shimamura, Yusuke Fukumoto