Patents by Inventor Harunobu Matsui

Harunobu Matsui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230418149
    Abstract: A substrate for mask blanks having first and second main surfaces of 152 mm×152 mm square and a thickness of 6.35 mm, wherein: when a range of 132 mm×132 mm square centered on an intersection of diagonal lines is defined as a calculation region in each of the first and second main surfaces, on a substrate surface of the calculation region of at least one of the first and second main surfaces, flatness of the substrate surface of the calculation region based on a least square plane is 100 nm or less, and a difference (PV) between a highest value and a lowest value of a height of a calculation surface represented by a difference between shapes of the substrate surfaces before and after smoothing processing with a Gaussian filter (10 mm×10 mm) based on the least square plane is 20 nm or less.
    Type: Application
    Filed: June 1, 2023
    Publication date: December 28, 2023
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Tomoaki SUGIYAMA, Daijitsu HARADA, Harunobu MATSUI, Naoki YARITA, Masaki TAKEUCHI
  • Publication number: 20230398655
    Abstract: Proposed herein is a method for producing a substrate suitable for mask blanks for EUVL and the method being capable of suppressing a concave defect having a depth of less than 5 nm. The present invention provides a method for producing a substrate in which final polishing is performed by a polishing apparatus having an upper polishing plate equipped with a polishing pad, the method comprising the steps of placing a substrate stock in the polishing apparatus so that the main surface of the substrate stock face toward the upper polishing plate; rotating the upper polishing plate and polishing the substrate stock concomitantly with a polishing slurry on the main surface of the substrate stock; and raising the upper polishing plate which is kept being rotated to separate it from the main surface of the polished substrate stock.
    Type: Application
    Filed: June 12, 2023
    Publication date: December 14, 2023
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Naoki Yarita, Daijitsu HARADA, Harunobu MATSUI, Masaki TAKEUCHI
  • Patent number: 11757067
    Abstract: A synthetic quartz glass cavity member (1) is bonded to a substrate (6) having an optical device (7) mounted thereon such that the device may be accommodated in the cavity member. The cavity member (1) has an inside surface consisting of a top surface (2a) opposed to the device (7) and a side surface (3a). The top surface (2a) is a mirror surface and the side surface (3a) is a rough surface.
    Type: Grant
    Filed: July 15, 2022
    Date of Patent: September 12, 2023
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Harunobu Matsui, Daijitsu Harada, Daiyu Okafuji, Hiroyuki Yamazaki, Masaki Takeuchi
  • Publication number: 20230148016
    Abstract: The window material for an optical element of the present invention is formed of synthetic quartz glass that is likely to be subjected to shape processing, can be manufactured at low cost, and has a flat plate shape. Even if the window material for an optical element has a flat plate shape, for example, in a window material of a UV-LED such as a UVC-LED sealed with a surface mount package (SMD PKG), light emitted from the optical element, in particular, light having a light distribution angle can be efficiently collected when passing through the window material, and light collection equal to that of a window material having a lens shape such as a conventional convex shape can be achieved. Furthermore, light distribution without irradiation unevenness such as Lambertian reflection can also be achieved.
    Type: Application
    Filed: October 19, 2022
    Publication date: May 11, 2023
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Harunobu MATSUI, Daijitsu HARADA, Masao ANDO, Masaki TAKEUCHI
  • Publication number: 20230037856
    Abstract: A mask blanks substrate having a flatness of a calculation surface of 100 nm or less when a calculation region passing through central portions of first and second main surfaces and extending in a horizontal direction is set, a first region surface is cut out, a second region surface is cut out by setting a reference plane and a rotation axis and rotating the substrate by 180°, least square planes are calculated, the first and second region surfaces are converted into height maps to positions on the least square planes, the height map of the to second region surface is set as a reverse height map by symmetrically moving the height map, and a map of a calculated height obtained by adding heights of the height map of the first region surface and the reverse height map of the second region surface is set as the calculation surface.
    Type: Application
    Filed: July 1, 2022
    Publication date: February 9, 2023
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Tomoaki SUGIYAMA, Daijitsu HARADA, Harunobu MATSUI, Naoki YARITA, Masaki TAKEUCHI
  • Publication number: 20220372331
    Abstract: A polishing composition including a colloidal silica containing colloidal silica particles, a pH adjusting agent, and a chelating agent provides a substrate that has a surface having a high flatness, low defects and a low surface roughness with low cost and high productivity, and a substrate having high surface quality suitable as a substrate for mask blanks such as a glass substrate containing SiO2 as a main component, particularly, as a substrate for mask blanks used in EUVL.
    Type: Application
    Filed: April 28, 2022
    Publication date: November 24, 2022
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Naoki YARITA, Daijitsu HARADA, Harunobu MATSUI, Masaki TAKEUCHI
  • Publication number: 20220352427
    Abstract: A synthetic quartz glass cavity member (1) is bonded to a substrate (6) having an optical device (7) mounted thereon such that the device may be accommodated in the cavity member. The cavity member (1) has an inside surface consisting of a top surface (2a) opposed to the device (7) and a side surface (3a). The top surface (2a) is a mirror surface and the side surface (3a) is a rough surface.
    Type: Application
    Filed: July 15, 2022
    Publication date: November 3, 2022
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Harunobu Matsui, Daijitsu Harada, Daiyu OKAFUJI, Hiroyuki YAMAZAKI, Masaki TAKEUCHI
  • Patent number: 11424389
    Abstract: A synthetic quartz glass cavity member (1) is bonded to a substrate (6) having an optical device (7) mounted thereon such that the device may be accommodated in the cavity member. The cavity member (1) has an inside surface consisting of a top surface (2a) opposed to the device (7) and a side surface (3a). The top surface (2a) is a mirror surface and the side surface (3a) is a rough surface.
    Type: Grant
    Filed: July 22, 2019
    Date of Patent: August 23, 2022
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Harunobu Matsui, Daijitsu Harada, Daiyu Okafuji, Hiroyuki Yamazaki, Masaki Takeuchi
  • Publication number: 20220149247
    Abstract: A bonding and sealing material includes, as the essential ingredients, a solder powder, silver nanoparticles coated with a coating material and a solvent, and additionally includes at least one ingredient selected from the group consisting of selenium metal, oxide film inhibitors and oxide film removers. This bonding and sealing material can easily form under mild conditions a metallic adhesive layer having good hermetic sealability and UV resistance of the sort desired when sealing a short-wavelength light-emitting device such as a UV-LED, and can be stably used over a long period of time.
    Type: Application
    Filed: November 1, 2021
    Publication date: May 12, 2022
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Harunobu MATSUI, Daijitsu HARADA, Masaki TAKEUCHI
  • Publication number: 20210351326
    Abstract: A lid for an optical element package, comprising: a window material provided in front of the light emitting direction of an optical element of a housing member, inside of which the optical element is housed; and a metal-based adhesive layer formed on a part at which the window material contacts the housing member, wherein with the lid for an optical element package, the metal-based adhesive layer is formed by an adhesive composition including metal nanoparticles, a solder powder, and a dispersion medium coated by a coating agent. It is possible to address deterioration and cracking due to light of short wavelengths, distortion or decay of the adhesive agent due to heat generation of the light emitting element, and the problem of long-term reliability accompanying these. Specifically, it is possible to provide the lid for an optical element package and the optical element package with excellent heat resistance, ultraviolet resistance, etc.
    Type: Application
    Filed: September 2, 2019
    Publication date: November 11, 2021
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Harunobu MATSUI, Daijitsu HARADA, Masaki TAKEUCHI
  • Publication number: 20210316405
    Abstract: A sealing composition which can be handled in a semi-cured state and can obtain a sintered body having excellent joining strength and sealing performance is provided. A sealing composition including a solder powder, coated silver particles including silver core particles and a coating agent arranged on a surface of the silver core particles, and a solvent is provided. Further, a sintering temperature (T2) of the coated silver particles and a boiling point (T3) of the solvent satisfy T2?T3.
    Type: Application
    Filed: August 30, 2019
    Publication date: October 14, 2021
    Inventors: Yu OYAMA, Hidefumi KINDA, Daisuke KURITA, Harunobu MATSUI, Daijitsu HARADA, Masaki TAKEUCHI
  • Publication number: 20210293994
    Abstract: A synthetic quartz glass substrate with an antireflection film, including: a synthetic quartz glass substrate; and an antireflection film formed on a main surface of the synthetic quartz glass substrate, wherein a contact angle measured by a sessile drop method of JIS R 3257:1999 of the main surface of the synthetic quartz glass substrate is within 5 degrees, and the antireflection film includes a first layer containing Al2O3, a second layer containing HfO2, and a third layer containing MgF2 or SiO2 sequentially laminated on the main surface of the synthetic quartz glass substrate.
    Type: Application
    Filed: March 10, 2021
    Publication date: September 23, 2021
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Harunobu MATSUI, Daijitsu HARADA, Masaki TAKEUCHI
  • Patent number: 10865141
    Abstract: A synthetic quartz glass lid for use in optical device packages is prepared by furnishing a synthetic quartz glass lid precursor comprising a synthetic quartz glass substrate (1) and a metal or metal compound film (2), and forming a metal base adhesive layer (3) on the metal or metal compound film (2). The metal or metal compound film contains Ag, Bi, and at least one element selected from P, Sb, Sn and In.
    Type: Grant
    Filed: January 30, 2018
    Date of Patent: December 15, 2020
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Harunobu Matsui, Daijitsu Harada, Masaki Takeuchi
  • Patent number: 10756239
    Abstract: A synthetic quartz glass lid is provided comprising a synthetic quartz glass and an adhesive formed on a periphery of a main surface of the window member. Further, an optical device package is provided comprising a box-shaped receptacle having an open upper end, an optical device received in the receptacle, and a window member of synthetic quartz glass bonded to the upper end of the receptacle with an adhesive. The adhesive is a low-melting metallic glass consisting of Te, Ag and at least one element selected from W, V, P, Ba, and Zr.
    Type: Grant
    Filed: August 2, 2017
    Date of Patent: August 25, 2020
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Harunobu Matsui, Daijitsu Harada, Masaki Takeuchi
  • Patent number: 10680139
    Abstract: An optical device package comprising a receptacle, an optical device received therein, and a window member disposed forward of the receptacle in a light emitting direction of the optical device. The window member is a member of synthetic quartz glass having front and back surfaces, at least one of the front and back surfaces being a rough surface.
    Type: Grant
    Filed: August 2, 2017
    Date of Patent: June 9, 2020
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Shuhei Ueda, Masaki Takeuchi, Harunobu Matsui
  • Publication number: 20200028031
    Abstract: A synthetic quartz glass cavity member (1) is bonded to a substrate (6) having an optical device (7) mounted thereon such that the device may be accommodated in the cavity member. The cavity member (1) has an inside surface consisting of a top surface (2a) opposed to the device (7) and a side surface (3a). The top surface (2a) is a mirror surface and the side surface (3a) is a rough surface.
    Type: Application
    Filed: July 22, 2019
    Publication date: January 23, 2020
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Harunobu Matsui, Daijitsu Harada, Daiyu OKAFUJI, Hiroyuki YAMAZAKI, Masaki TAKEUCHI
  • Patent number: 10093833
    Abstract: A polishing composition comprising a colloidal dispersion of spherical silica particles and associated silica particles as abrasive is provided. When used in the step of polishing synthetic quartz glass substrates, the polishing composition ensures a higher polishing rate than conventional colloidal silica and is effective for preventing any microscopic defects on the substrate surface, thus providing the substrate with a high smoothness. The polishing composition can be used as the ceria replacement polishing composition for polishing a lapped surface.
    Type: Grant
    Filed: March 24, 2014
    Date of Patent: October 9, 2018
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Harunobu Matsui, Daijitsu Harada, Masaki Takeuchi
  • Patent number: 10086493
    Abstract: Proposed herein is a method for producing substrates, particularly those of synthetic quartz glass, while saving the substrate surface from killer defects without resorting to any large-scale apparatus and precision polishing plate, thereby reducing defects and improving yields more than in production with conventional facilities. The method for producing substrates by polishing, includes steps of placing substrate stocks individually in work holes formed in a carrier on a lower polishing plate, bringing an upper polishing plate into contact with the surface of the substrate stocks, with the surface of the substrate stocks being coated with an impact-absorbing liquid and the lower polishing plate being rotated, and rotating the upper and lower polishing plates, with the surface of the substrate stocks being accompanied by a polishing slurry.
    Type: Grant
    Filed: May 12, 2016
    Date of Patent: October 2, 2018
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Harunobu Matsui, Daijitsu Harada, Masaki Takeuchi
  • Patent number: 10065285
    Abstract: A substrate is prepared by polishing a surface of the substrate using a polishing pad while feeding a slurry. The polishing pad has a porous nap layer which comes in contact with the substrate surface and is made of a base resin comprising at least three resins, typically an ether resin, ester resin, and polycarbonate resin. The polished substrate has a highly flat surface with a minimal number of defects.
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: September 4, 2018
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Harunobu Matsui, Daijitsu Harada, Atsushi Watabe, Shuhei Ueda, Masaki Takeuchi
  • Publication number: 20180215662
    Abstract: A synthetic quartz glass lid for use in optical device packages is prepared by furnishing a synthetic quartz glass lid precursor comprising a synthetic quartz glass substrate (1) and a metal or metal compound film (2), and forming a metal base adhesive layer (3) on the metal or metal compound film (2). The metal or metal compound film contains Ag, Bi, and at least one element selected from P, Sb, Sn and In.
    Type: Application
    Filed: January 30, 2018
    Publication date: August 2, 2018
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Harunobu MATSUI, Daijitsu HARADA, Masaki TAKEUCHI