Patents by Inventor Hayato Sato

Hayato Sato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250065574
    Abstract: Provided is a method for manufacturing a bumper reinforcement in which bonding process time is short and open time is long. A method for manufacturing a bumper reinforcement of one embodiment includes: a pre-bonding step of preparing a layered body containing, in the following order, a metal member, which is a body section, a solid adhesive mainly comprising an amorphous thermoplastic resin that is at least one of a thermoplastic epoxy resin and a phenoxy resin, and a resin member, which is a resin reinforcement; and a bonding step of heating and pressurizing the layered body to melt the solid adhesive, and bonding the metal member and the resin member. Either the epoxy equivalent of the amorphous thermoplastic resin is 1,600 or more or the amorphous thermoplastic resin does not contain epoxy groups, and the heat of fusion of the amorphous thermoplastic resin is 15 J/g or less.
    Type: Application
    Filed: November 28, 2022
    Publication date: February 27, 2025
    Applicant: Resonac Corporation
    Inventors: Nobuyuki TAKAHASHI, Masahiro SATO, Hayato SAITO
  • Patent number: 12233862
    Abstract: A driver assistance device acquires information about vehicle-driving environment ahead of the vehicle to detect an intersection. Upon determining that the vehicle makes a right- or left-hand turn at the intersection, the driver assistance device sets a projected course of the vehicle and recognizes a moving object ahead in a direction in which the vehicle making a right- or left-hand turn is headed. The driver assistance device calculates a movement vector from positional changes of the moving object to calculate a meeting point of a path of the object and the projected course. When an interval between times at which the vehicle and the moving object reach the meeting point is found to fall within a predetermined range, the driver assistance device determines that there is a possibility of interference between the vehicle and the moving object and then causes the vehicle to halt short of the meeting point.
    Type: Grant
    Filed: December 16, 2022
    Date of Patent: February 25, 2025
    Assignee: SUBARU CORPORATION
    Inventors: Hideki Sugawara, Takahiro Furuya, Anfen Ye, Kazuki Yamaguchi, Wataru Matsudate, Hayato Hori, Takayuki Sato
  • Patent number: 12228103
    Abstract: An internal combustion engine control device includes: a rotation speed calculating unit that calculates crank rotation speeds of an engine; an extreme timing calculating unit that calculates an extreme timing of the crank rotation speeds; and an average rotation speed calculating unit that calculates an average rotation speed of the crank rotation speeds; and a combustion state estimating unit that estimates a combustion state in the engine based on the extreme timing and the average rotation speed.
    Type: Grant
    Filed: February 15, 2022
    Date of Patent: February 18, 2025
    Assignee: Hitachi Astemo, Ltd.
    Inventors: Hayato Takei, Shinya Sato, Akihiro Komori
  • Patent number: 12227174
    Abstract: A vehicle traveling control apparatus includes a sensor and a traveling control processor configured to function as an identification unit and a tentative identification calculation unit. The identification unit identifies whether the target detected by the sensor is a ghost or a real object based on results of the detection for first number of measurement cycles, and if the target is the real object and a possibility that the target and the vehicle come into contact with each other is present, causes a first traveling control to be executed. The tentative identification calculation unit determines whether the target is the ghost or the real object based on results of the detection for second number of measurement cycles, and when the target is the ghost and the possibility is present, causes a second traveling control to be executed. The second number is less than the first number.
    Type: Grant
    Filed: January 3, 2023
    Date of Patent: February 18, 2025
    Assignee: SUBARU CORPORATION
    Inventors: Hideki Sugawara, Takahiro Furuya, Anfen Ye, Kazuki Yamaguchi, Wataru Matsudate, Hayato Hori, Takayuki Sato, Ryo Nakagawa
  • Patent number: 12214445
    Abstract: A method of manufacturing an inclined structure extending in an oblique direction from a surface of a base metal includes: forming a base portion by stacking a plurality of build-up layers on the surface of the base metal, each of the plurality of build-up layers being formed by a plurality of beads, the base portion including a reference surface inclined at an opposite side of the oblique direction across a perpendicular line of the surface of the base metal; and forming a projecting portion by stacking a plurality of build-up layers on the reference surface of the base portion, each of the plurality of build-up layers being formed by a plurality of beads, the projecting portion extending in the oblique direction from the base portion.
    Type: Grant
    Filed: October 17, 2019
    Date of Patent: February 4, 2025
    Assignee: KAWASAKI JUKOGYO KABUSHIKI KAISHA
    Inventors: Kentaro Watanabe, Ryo Morihashi, Hiroka Fujita, Yoshikatsu Sato, Hayato Iwasaki
  • Publication number: 20250034845
    Abstract: An abnormality diagnosis device for a planetary gear speed reducer includes a second vibration sensor attached to a housing of a hydraulic motor having an output shaft coupled to the planetary gear speed reducer. A controller computes a peak frequency Fm of the hydraulic motor and a speed of rotation of the hydraulic motor on the basis of second vibration data acquired through the second vibration sensor, compute, on the basis of the computed speed of rotation, the number of a plurality of gears included in the planetary gear speed reducer, and the number of teeth of each of the gears, characteristic frequencies fd of the plurality of gears, and determines presence or absence of abnormality in the plurality of gears on the basis of the peak frequency Fm of the hydraulic motor and amplitudes at the characteristic frequencies fd of first vibration data acquired through a first vibration sensor attached to the planetary gear speed reducer.
    Type: Application
    Filed: November 1, 2022
    Publication date: January 30, 2025
    Inventors: Motoki SATO, Makoto HENMI, Masahiko ONO, Hayato MASUDA, Shinichi SEKIDO, Tomoharu MORITA, Tatsuya ONO
  • Publication number: 20210016388
    Abstract: A method for manufacturing a composite slab to manufacture a plural layer clad material composed of different kinds of metals, the method including: a preparation process to prepare a bottom portion, a metallic box body having a peripheral wall portion standing on a peripheral edge of the bottom portion, and a metallic sealing body to seal an opening of the box body; a butting process to butt a side face of the sealing body against an inner wall face of the peripheral wall portion to form a butted portion with intermediate members being inserted in a recessed portion of the box body and a closing process to join and close the butted portion. At least one of the intermediate members is made of a material different from at least one of the box body and the sealing body.
    Type: Application
    Filed: March 18, 2019
    Publication date: January 21, 2021
    Applicant: NIPPON LIGHT METAL COMPANY, LTD.
    Inventors: Hisashi HORI, Hayato SATO, Tomohiro KOMOTO
  • Patent number: 10734766
    Abstract: For example, a cable connector including rising portions for cable connection is provided in which transmission characteristics are excellent and connection work can be easily conducted. Two pairs of signal terminals (11B-11E) and a ground terminal (11A) placed between the pairs of signal terminals are included. These terminals (11A-11E) include rising portions (11Ab-11Eb) exposed from a terminal support member, the rising portions rising from a principal surface, which has a terminal-to-terminal direction and a length direction, of the terminal support member toward a cable connection side in a height direction.
    Type: Grant
    Filed: March 27, 2018
    Date of Patent: August 4, 2020
    Assignee: HIROSE ELECTRIC CO., LTD.
    Inventors: Kenichi Naganuma, Hayato Sato
  • Publication number: 20200044395
    Abstract: For example, a cable connector including rising portions for cable connection is provided in which transmission characteristics are excellent and connection work can be easily conducted. Two pairs of signal terminals (11B-11E) and a ground terminal (11A) placed between the pairs of signal terminals are included. These terminals (11A-11E) include rising portions (11Ab-11Eb) exposed from a terminal support member, the rising portions rising from a principal surface, which has a terminal-to-terminal direction and a length direction, of the terminal support member toward a cable connection side in a height direction.
    Type: Application
    Filed: March 27, 2018
    Publication date: February 6, 2020
    Inventors: Kenichi NAGANUMA, Hayato SATO
  • Patent number: 10144136
    Abstract: A panel conveyance system includes a pin member, a bar pad facing a panel right lower portion, a block pad facing a panel left lower portion, a bar guide positioned outside an outer edge end of the panel left lower portion, and a conveyance robot. The panel conveyance system further includes a panel take-out control unit that hangs a panel on a pin member, and a temporary retention control unit that causes the bar pad to come into contact with a surface of the panel right lower portion, causes the block pad to come into contact with a surface of the panel left lower portion, and causes the bar guide to come into contact with the panel left lower portion to temporarily retain the panel while keeping the panel hung on the pin member, and a holding control unit that holds the temporarily retained panel with a clamp.
    Type: Grant
    Filed: March 16, 2018
    Date of Patent: December 4, 2018
    Assignee: Honda Motor Co., Ltd.
    Inventors: Shinsuke Nakamura, Yuzo Yamamoto, Hayato Sato
  • Publication number: 20180264656
    Abstract: A panel conveyance system includes a pin member, a bar pad facing a panel right lower portion, a block pad facing a panel left lower portion, a bar guide positioned outside an outer edge end of the panel left lower portion, and a conveyance robot. The panel conveyance system further includes a panel take-out control unit that hangs a panel on a pin member, and a temporary retention control unit that causes the bar pad to come into contact with a surface of the panel right lower portion, causes the block pad to come into contact with a surface of the panel left lower portion, and causes the bar guide to come into contact with the panel left lower portion to temporarily retain the panel while keeping the panel hung on the pin member, and a holding control unit that holds the temporarily retained panel with a clamp.
    Type: Application
    Filed: March 16, 2018
    Publication date: September 20, 2018
    Inventors: Shinsuke NAKAMURA, Yuzo YAMAMOTO, Hayato SATO
  • Patent number: 10056714
    Abstract: The present invention provides a connector device having a structure in which a protruding or a recessed fitting portion is provided at a surface of a columnar terminal of a cable-side connector (first connector) and a recessed or a protruding fit portion is provided at a fixed contact piece of a U-shaped terminal of a substrate-side connector (second connector). In the connector device, when the connectors are connected to each other, the fitting portion that is provided at the surface of the terminal of the cable-side connector is fitted to the fit portion that is provided at the fixed contact piece of the terminal of the substrate-side connector, so that a force that prevents the connectors from coming off from each other (coming-off force) is increased.
    Type: Grant
    Filed: November 28, 2017
    Date of Patent: August 21, 2018
    Assignee: HIROSE ELECTRIC CO., LTD.
    Inventor: Hayato Sato
  • Publication number: 20180159270
    Abstract: The present invention provides a connector device having a structure in which a protruding or a recessed fitting portion is provided at a surface of a columnar terminal of a cable-side connector (first connector) and a recessed or a protruding fit portion is provided at a fixed contact piece of a U-shaped terminal of a substrate-side connector (second connector). In the connector device, when the connectors are connected to each other, the fitting portion that is provided at the surface of the terminal of the cable-side connector is fitted to the fit portion that is provided at the fixed contact piece of the terminal of the substrate-side connector, so that a force that prevents the connectors from coming off from each other (coming-off force) is increased.
    Type: Application
    Filed: November 28, 2017
    Publication date: June 7, 2018
    Inventor: Hayato Sato
  • Patent number: 9889896
    Abstract: A method for assembling a vehicle body wherein, first a floor and a side panel are positioned in the height direction thereof. Thereafter, the floor and the side panel are pressed without deforming the floor and the floor and the side panel are positioned. A roof is subsequently set on the upper section of the side panel and the front section and the rear section of the side panel and the front section and the rear section of the roof are positioned.
    Type: Grant
    Filed: December 25, 2013
    Date of Patent: February 13, 2018
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Shinsuke Nakamura, Hayato Sato, Koichi Takeuchi, Yasushi Watanabe
  • Publication number: 20150353154
    Abstract: A method for assembling a vehicle body wherein, first a floor and a side panel are positioned in the height direction thereof. Thereafter, the floor and the side panel are pressed without deforming the floor and the floor and the side panel are positioned. A roof is subsequently set on the upper section of the side panel and the front section and the rear section of the side panel and the front section and the rear section of the roof are positioned.
    Type: Application
    Filed: December 25, 2013
    Publication date: December 10, 2015
    Inventors: Shinsuke NAKAMURA, Hayato SATO, Koichi TAKEUCHI, Yasushi WATANABE
  • Patent number: 8672212
    Abstract: A method of welding that realizes enhancements of airtightness and watertightness at weld area and a method of welding and method of friction stir welding that attain an enhancement of welding operation efficiency/speed. There is provided a method of welding including the first primary welding step of carrying out a friction stir welding on the abutting portion (J1) of metal members (1,1) from the surface (12) side of metal member (1) and the second primary welding step of carrying out a friction stir welding on the abutting portion (J1) from the reverse face (13) side of the member (1), wherein in the second primary welding step, the friction stir welding is performed while penetrating a stifling pin (B2) of rotation tool (B) in plasticized region (W1) foamed in the first primary welding step.
    Type: Grant
    Filed: April 25, 2013
    Date of Patent: March 18, 2014
    Assignee: Nippon Light Metal Company, Ltd.
    Inventors: Hayato Sato, Hisashi Hori
  • Publication number: 20130233910
    Abstract: A method of welding that realizes enhancements of airtightness and watertightness at weld area and a method of welding and method of friction stir welding that attain an enhancement of welding operation efficiency/speed. There is provided a method of welding including the first primary welding step of carrying out a friction stir welding on the abutting portion (J1) of metal members (1,1) from the surface (12) side of metal member (1) and the second primary welding step of carrying out a friction stir welding on the abutting portion (J1) from the reverse face (13) side of the member (1), wherein in the second primary welding step, the friction stir welding is performed while penetrating a stifling pin (B2) of rotation tool (B) in plasticized region (W1) foamed in the first primary welding step.
    Type: Application
    Filed: April 25, 2013
    Publication date: September 12, 2013
    Applicant: Nippon Light Metal Company, Ltd.
    Inventors: Hayato SATO, Hisashi HORI
  • Patent number: 8479971
    Abstract: A method of welding that realizes enhancements of airtightness and watertightness at weld area and a method of welding and method of friction stir welding that attain an enhancement of welding operation efficiency/speed. There is provided a method of welding including the first primary welding step of carrying out a friction stir welding on the abutting portion (J1) of metal members (1,1) from the surface (12) side of metal member (1) and the second primary welding step of carrying out a friction stir welding on the abutting portion (J1) from the reverse face (13) side of the member (1), wherein in the second primary welding step, the friction stir welding is performed while penetrating a stirring pin (B2) of rotation tool (B) in plasticized region (W1) formed in the first primary welding step.
    Type: Grant
    Filed: September 5, 2012
    Date of Patent: July 9, 2013
    Assignee: Nippon Light Metal Company, Ltd.
    Inventors: Hayato Sato, Hisashi Hori
  • Patent number: 8434662
    Abstract: A method of welding that realizes enhancements of airtightness and watertightness at a weld area and a method of welding and method of friction stir welding that attain an enhancement of welding operation efficiency/speed. There is provided a method of welding including the first primary welding step of carrying out a friction stir welding on the abutting portion (J1) of metal members (1,1) from the surface (12) side of metal member (1) and the second primary welding step of carrying out a friction stir welding on the abutting portion (J1) from the reverse face (13) side of the member (1), wherein in the second primary welding step, the friction stir welding is performed while penetrating a stirring pin (B2) of rotation tool (B) in plasticized region (W1) formed in the first primary welding step.
    Type: Grant
    Filed: September 5, 2012
    Date of Patent: May 7, 2013
    Assignee: Nippon Light Metal Co., Ltd.
    Inventors: Hayato Sato, Hisashi Hori
  • Patent number: D838673
    Type: Grant
    Filed: September 8, 2017
    Date of Patent: January 22, 2019
    Assignee: Hirose Electric Co., Ltd.
    Inventors: Kenichi Naganuma, Hayato Sato