Abstract: A thermal shock resistant sensor element that includes a sensor element having a gamma alumina coating on at least a portion thereof. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 600° C. A method of making a thermal shock resistant element that includes plasma spraying gamma alumina onto a sensor element to form a thermal shock resistant element. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 500° C. A thermal shock resistant sensor element that includes a sensor element having an alumina coating on at least a portion thereof. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 500° C. and may demonstrate a Si poisoning resistance after exposure to the Gas Burner Test (850° C.) for at least about 60 hours.

Abstract: A thermal shock resistant sensor element that includes a sensor element having a gamma alumina coating on at least a portion thereof. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 600° C. A method of making a thermal shock resistant element that includes plasma spraying gamma alumina onto a sensor element to form a thermal shock resistant element. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 500° C. A thermal shock resistant sensor element that includes a sensor element having an alumina coating on at least a portion thereof. The thermal shock resistant sensor element may be thermal shock resistant at temperatures greater than about 500° C. and may demonstrate a Si poisoning resistance after exposure to the Gas Burner Test (850° C.) for at least about 60 hours.

Abstract: A gas sensor for detecting at least one physical magnitude of a gas, in particular of exhaust gases of an internal combustion engine, is proposed, which includes a sensor element having an electrochemical cell. The electrochemical cell includes a first solid electrolyte member on which a first electrode and a second electrode are applied. The first and the second electrode are electrically connected by means of the first solid electrolyte member. The first electrode is in contact with the gas. The area of the first electrode is smaller than the area of the second electrode.

Abstract: The reference air channel of a gas sensor or a lambda probe having a laminate body produced by printing technology is provided. The laminate body is produced by printing a suitably structured layer onto a neighboring layer, for example, by screen printing.

Abstract: A sensor element for determining the concentration of a gas component in a gas mixture, in particular for determining the concentration of oxygen in the exhaust gas of an internal combustion engine, having a laminated body that is made up of a plurality of solid electrolyte layers and that has an upper and a lower layer that are each fashioned as a film, as well as an intermediate layer. In order to simplify the manufacture and to reduce the manufacturing costs, the films of the upper and lower layer are fashioned with equal thicknesses, and the intermediate layer is applied as at least one printed layer of a film binder.

Abstract: A layered sensor element used in particular for detecting a physical variable of a measuring gas, preferably for detecting the temperature of the measuring gas or the concentration of a gas component of the measuring gas. The sensor element contains a heater printed conductor situated in a layer plane of the sensor element, the heater printed conductor including a heater and a heater lead and being embedded in an insulation. In the layer plane of the heater printed conductor, the insulation is surrounded by a sealing frame at least in some areas. The extension of the sealing frame in the direction parallel to a layer plane of the sensor element and perpendicular to the longitudinal axis of the sensor element at least in some areas amounts to at least 25 percent, preferably 30 percent to 80 percent, of the extension of the sensor element in this direction.

Abstract: A gas sensor for detecting at least one physical magnitude of a gas, in particular of exhaust gases of an internal combustion engine, is proposed, which includes a sensor element having an electrochemical cell. The electrochemical cell includes a first solid electrolyte member on which a first electrode and a second electrode are applied. The first and the second electrode are electrically connected by means of the first solid electrolyte member. The first electrode is in contact with the gas. The area of the first electrode is smaller than the area of the second electrode.

Abstract: A sensor element for determining the concentration of gas components in gas mixtures, particularly for determining the oxygen concentration in exhaust gases of internal combustion engines. It contains a pump cell, which pumps oxygen into or out of a measuring gas chamber, as well as a concentration cell, which has a reference electrode situated in the reference gas channel, and has a measuring electrode. The measuring gas chamber and the reference gas channel are situated in the same layer plane of the sensor element, and are separated from each other by a partition, which is produced by applying a ceramic paste to an adjacent, solid electrolyte foil.

Abstract: A gas sensor has improved electrical properties. In the top view of the layer planes of the body of the sensor, printed circuit traces for electrodes are arranged outside of cavities in the body, e.g., outside of the reference air duct. Furthermore, the electrodes are enlarged in the direction of the exhaust-side end of the sensor. Also, the printed circuit traces have an increased layer thickness or are formed as a double layer.

Abstract: The reference air channel of a gas sensor or a lambda probe having a laminate body produced by printing technology is provided. The laminate body is produced by printing a suitably structured layer onto a neighboring layer, for example, by screen printing.

Abstract: To improve the electrical properties of the gas sensor, the following measures may be used: