Abstract: A contact element comprises an electrically conductive layer and a masking layer. A contact side of the contact element is at least partly covered by the masking layer and the electrically conductive layer. The electrically conductive layer and the masking layer form a contact surface having alternating regions of the masking layer and the electrically conductive layer.

Abstract: A method of producing a solderable aluminum contact comprises formulating an ink, applying the ink to an aluminum substrate to form an ink layer on a surface of the aluminum substrate, and melting the ink layer. The ink includes a solderable element that is conductive. The melting of the ink layer forms an alloy on the surface of the aluminum substrate including the solderable element.

Abstract: A dispensable grease sealant includes a base component in an amount of 50 wt % or more, based on a total weight of the sealant, and a thickener. The base component is selected from a group including a silicone wax, a liquid rubber, and a combination thereof.

Abstract: The invention relates to a method for producing at least one functional region on an electrical contact element such as, for example, a switching contact or a plug type contact. In order to prevent the high environmental burden which is disadvantageous in wet-chemical methods and to overcome the restriction to a very small number of materials caused in hot dip methods in physical technical terms, and to substantially improve the spatial possibility for selection and structuring which is insufficient in both techniques, there is provision according to the invention for at least one material coating to be applied mechanically in a highly selective manner to the contact element in the functional region and subsequently highly energetic thermal radiation such as, for example, a particle beam in the form of an ion and/or electron beam, to be directed onto the at least on material coating.

Abstract: An electrical contact comprises an electrically conductive contact material and a plurality of particles adhered to an area of the contact material. At least some of the particles have a portion penetrating into the contact material.

Abstract: A socket contact includes a receptacle receiving a plug contact, a base body surrounding the receptacle at least in sections, a contact element disposed in the receptacle and contacting the plug contact, and a spring device creating a contact normal force at the contact element. The spring device is formed as a part of the base body that surrounds the contact element. The spring device is arranged at a first part and the contact element is arranged at a second part separate from the first part.

Abstract: An electrical connector includes a housing that extends between a front and a rear. The housing has a chamber at the rear. The housing has a terminal channel between the front and the rear. A terminal is coupled to the housing. The terminal includes a mating pin at a front of the terminal and a cable connector at a rear of the terminal. The mating pin is positioned in the terminal channel for mating with a charging connector. The cable connector is positioned in the chamber at the rear of the housing. A terminal heat exchanger is positioned in the chamber. The terminal heat exchanger is thermally coupled to the cable connector of the terminal. The terminal heat exchanger has a separator electrically isolating the terminal heat exchanger from the terminal.

Abstract: A connection device for producing a crimped connection comprises a deformation device and a friction body. The crimped connection includes a crimp sleeve and a conductor. The deformation device is adapted to plastically deform the crimp sleeve around the conductor. The friction body is adapted to be moved into abutment with the crimp sleeve and adapted to be movably driven while remaining in abutment with the crimp sleeve.

Abstract: A socket connector assembly is provided and includes a body, a socket connector and a force fit assembly. The socket connector is positioned in the body and includes a socket frame. The socket frame includes an upper side, a lower side positioned opposite the upper side, and a spring assembly connecting the upper side and lower side such that the upper side is moveable relative to the lower side along a height direction. The force fit assembly secures the body to the socket connector.

Abstract: A contact assembly for an electrical connector is provided and generally includes a plurality of first contact bodies and a plurality of second contact bodies. The plurality of first contact bodies include contact surfaces that provide a first contact plane. The plurality of second contact bodies include contact surfaces that provide a second contact plane that is spaced apart from and projecting beyond the first contact plane by a height. The plurality of second contact bodies are elastically deflectable to the first contact plane.

Abstract: A contact element for contacting a bipolar plate of a fuel cell stack includes a contact body extending along a longitudinal axis. The contact body has a channel extending along the longitudinal axis and delimited by a pair of channel walls disposed opposite one another in a direction transverse to the longitudinal axis. The channel is adapted to receive a portion of the bipolar plate. The contact body has a contact spring on a first channel wall of the pair of channel walls. The contact spring protrudes into the channel and has a cutting edge directed toward a second channel wall of the pair of channels walls and adapted to contact the bipolar plate.

Abstract: A connection assembly is provided and includes a first conductor, a second conductor and a friction stir welded connection connecting the first conductor and the second conductor, with the second conductor having a bundle of conductor wires. The friction stir welded connection is provided by a friction stir welding tool having a pin connecting a front side of the second conductor pressed onto the first conductor along a connecting direction between the first conductor and the second conductor.

Abstract: A method for coating a workpiece includes a step of applying a coating material to the workpiece and a step of friction welding the coating material to the workpiece.

Abstract: A terminal assembly comprises a conductor and an electrical terminal having a connection area connected to the conductor. A seal of the terminal assembly seals the connection area in a fluid-tight manner. The seal is composed of a foamable sealing material which includes an activatable blowing agent.

Abstract: A contact pin for connecting a first electrical conductor made of copper or a copper alloy and a second electrical conductor made of aluminum or an aluminum alloy comprises a plug-in section, a connecting section, and a coating disposed at least on the connecting section. The plug-in section is adapted to couple to the first electrical conductor. The connecting section is adapted to connect to the second electrical conductor. The coating is corrosion-resistant and compatible with aluminum and copper.

Abstract: A crimping device includes an anvil and a crimp tooling member. The anvil is configured to receive a terminal on a top surface thereof. The crimp tooling member has a forming profile recessed from a bottom side of the crimp tooling member. The forming profile is configured to engage a crimp barrel of the terminal as the crimp tooling member moves towards the anvil during a crimping operation to crimp the crimp barrel into mechanical and electrical engagement with an electrical wire disposed within the crimp barrel. The forming profile defines at least one pocket along a top-forming surface of the forming profile that extends between two side walls of the forming profile. Each pocket is configured to form a corresponding protrusion in the crimp barrel of the terminal during the crimping operation.

Abstract: A terminal crimping machine includes crimp tooling defining a crimping zone that receives a terminal and a wire and is actuated during a crimp stroke to form a crimped segment between the terminal and the wire. The terminal crimping machine includes an electrical crimp consolidation circuit electrically connected to the crimped segment and operated during the crimp stroke to provide an electrical pulse to at least one of the wire and the terminal of the crimped segment before completion of the crimp stroke.

Abstract: An electrically conductive contact element for an electrical connector comprises a contact surface having a plurality of caverns arranged under the contact surface in a microstructure and an auxiliary material filled in the plurality of caverns.

Abstract: A method of producing a solderable aluminum contact comprises formulating an ink, applying the ink to an aluminum substrate to form an ink layer on a surface of the aluminum substrate, and melting the ink layer. The ink includes a solderable element that is conductive. The melting of the ink layer forms an alloy on the surface of the aluminum substrate including the solderable element.

Abstract: A connection device for producing a crimped connection comprises a deformation device and a friction body. The crimped connection includes a crimp sleeve and a conductor. The deformation device is adapted to plastically deform the crimp sleeve around the conductor. The friction body is adapted to be moved into abutment with the crimp sleeve and adapted to be movably driven while remaining in abutment with the crimp sleeve.