Abstract: Real-time data from cells is recorded during operation of an electrolyzer. Synthetic data is generated based on historical data of the electrolyzer and the cells, the synthetic data comprising synthetic cell voltages and synthetic product output flow, synthetic anolyte pH, feed brine pH, or oxygen in chlorine gas concentration of the electrolyzer. Cell-specific k-factors or U0 are determined from the historical data. A slow contamination is detected when a difference between the synthetic product output flow, synthetic anolyte pH, feed brine pH, or oxygen in chlorine gas concentration and a real-time product output flow, anolyte pH, feed brine pH, or oxygen in chlorine gas concentration exceeds a first threshold. A fast contamination is detected when cell-specific k-factors or U0 exceed a second threshold and a trend of a difference between the synthetic cell voltages and real-time cell voltages or a derivative of the difference meets or exceeds a conditional logic rule.

Abstract: There is described a method for determining single cell current efficiency in an electrolyzer, the method comprising: measuring voltage of a plurality of single cells in the electrolyzer; measuring electrolyzer current feeding the single cells; detecting one of a shutdown period and a start-up period; and for each single cell: determining a time t taken for a voltage level to reach a predetermined occurrence in a voltage curve after a polarization current has been triggered; and calculating cell current efficiency as a function of the time t.

Abstract: There is described a method for determining single cell current efficiency in an electrolyser, the method comprising: measuring voltage of a plurality of single cells in the electrolyser; measuring electrolyser current feeding the single cells; detecting one of a shutdown period and a start-up period; and for each single cell: determining a time t taken for a voltage level to reach a predetermined occurrence in a voltage curve after a polarization current has been triggered; and calculating cell current efficiency as a function of the time t.

Abstract: There is described a method for ensuring and monitoring electrolyzer safety and performances in a manufacturing process which uses at least one electrolyzing cell containing at least one cathode and at least one anode separated by a membrane, comprising the step of: determining a safe single voltage operation range depending of the current and corresponding to the normally working electrolyzing cell; determining a reference voltage deviation depending on the time derivation of the current; measuring the voltage over time at the terminals of the electrolyzing cell; determining the measured voltage deviation by calculating the time derivative of the measured voltage; comparing the measured voltage to the safe single voltage operation range and the measured voltage deviation to the reference voltage deviation over time; stopping the manufacturing process when the measured voltage is outside the safe single voltage operation range or the difference between the measured voltage deviation and the reference voltage

Abstract: There is described a method for ensuring and monitoring electrolyzer safety and performances in a manufacturing process which uses at least one electrolyzing cell containing at least one cathode and at least one anode separated by a membrane, comprising the step of: determining a safe single voltage operation range depending of the current and corresponding to the normally working electrolyzing cell; determining a reference voltage deviation depending on the time derivation of the current; measuring the voltage over time at the terminals of the electrolyzing cell; determining the measured voltage deviation by calculating the time derivative of the measured voltage; comparing the measured voltage to the safe single voltage operation range and the measured voltage deviation to the reference voltage deviation over time; stopping the manufacturing process when the measured voltage is outside the safe single voltage operation range or the difference between the measured voltage deviation and the reference voltage