Abstract: A Polycrystalline Diamond Compact (PDC) cutter for a rotary drill bit is provided with an integrated sensor and circuitry for making measurements of a property of a fluid in the borehole and/or an operating condition of the drill bit. A method of manufacture of the PDC cutter and the rotary drill bit is discussed.

Abstract: A composition including a high temperature thermoplastic polymer and a filler material is disclosed. A method for forming a coating upon a wellbore tool includes forming a powder composition comprising a thermoplastic polymer and a filler material and applying the composition on the body surface. Wellbore tools having components coated with such compositions are also disclosed.

Abstract: Disclosed are corrosion resistant, non-magnetic austenitic stainless steels containing alloying elements molybdenum, nickel, and copper and further containing small quantities of an additional element selected from the group consisting of a rare-earth element, calcium, cobalt, iridium, osmium, rhenium, rhodium, ruthenium, silver, and a combination thereof.

Abstract: An apparatus for measuring strain on a downhole component includes: at least one strain sensitive device disposed proximate to a surface of a component of a drilling assembly or disposed within a material forming the component; and a processor in operable communication with the at least one strain sensitive device, the processor configured to detect changes in the at least one strain sensitive device and detect at least one of erosion, crack formation and crack propagation in the component surface. An apparatus for measuring strain on a downhole component includes: at least one strain gauge deposited on a surface of a drive shaft or disposed within a material forming the drive shaft; and a processor in operable communication with the at least one strain gauge, the processor configured to detect changes in the at least one strain gauge and detect conditions affecting operation of the drive shaft.

Abstract: A method for forming a protective coat upon an article includes forming a liquid coating mixture comprising a cross-linking agent and a polymer dissolved within a solvent; applying a first coat of the coating mixture upon the article; evaporating the solvent from the first coat; and cross-linking the article. Also disclosed is a device containing an exterior surface at least partially covered by a coating comprising a cross-linked polymer and a filler material that is selected from the group consisting of a fullerene, a micro-encapsulated material, and a combination of two or more thereof.

Abstract: A dispersion includes a carbonaceous nanoparticle, a dispersant including a graft polymer having a poly(alkylene glycol) side chain, and a polar solvent. An article coated with the dispersion and a method of making the dispersion are disclosed.

Abstract: A system for monitoring and controlling a load on a downhole component of a well drilling system is disclosed. The system includes: a downhole tool disposed in a drillstring and configured to be movable within a borehole, the drillstring configured to allow a drilling fluid to be advanced therethrough and into the borehole; at least one sensor disposed within the downhole tool for in-situ measurement of at least one physicochemical property of an environment surrounding the downhole tool; and a processor configured to monitor the at least one physicochemical property and at least one of i) provide physicochemical property information to a user during a drilling/steering operation, ii) adjust a load on the downhole component based on the environment information and iii) shut down the system in response to a detection of a measured physicochemical property beyond a selected threshold.

Abstract: The invention relates to a process or a device for the production of a three-dimensional object by layer-wise solidification of a photo-polymerizable resin by means of a planar or essentially planar construction/reference plane, at which the photo-polymerizable resin contained in the liquid material is to be hardened by electromagnetic irradiation, and wherein the material application for the subsequent layer automatically results from the separation of the last hardened layer from the construction/-reference plane, whereby the construction/reference plane is formed by an elastic film. The film is fixed in a frame, and the height position of the frame with the film is adjusted in a basin containing the liquid material such that the pressure of the liquid material compensates the sagging of the film (formation of a negative meniscus), and that the lower side of the film is permanently in contact with the material during the whole construction process.

Abstract: A composition including a high temperature thermoplastic polymer and a filler material is disclosed. A method for forming a coating upon a wellbore tool includes forming a powder composition comprising a thermoplastic polymer and a filler material and applying the composition on the body surface. Wellbore tools having components coated with such compositions are also disclosed.

Abstract: A method for forming a coating upon a wellbore tool includes forming a pattern of features supported by a body and forming a coating over the pattern of features. Forming the pattern of features includes forming a first feature and forming a second feature spaced from the first feature by a first width at a first elevation and by a second width at a second elevation, the second width being different than the first width, and the first elevation being further from an interior region of the body than the second elevation. Also disclosed is a wellbore tool comprising a coating covering a pattern of features and a method of utilizing a wellbore tool in a subterranean formation, the method including forming a pattern of features, forming a coating over the pattern, and disposing the wellbore tool in a borehole.

Abstract: Articles of manufacture comprise a body. A porous material is plated on the body, the porous material comprising nickel having a plurality of pores disposed in a generally ordered array extending into the nickel. Methods of forming a porous material on a body comprise disposing an anode and a cathode in an electrolyte comprising nickel ions. An electrical signal is pulsed to at least one of the anode and the cathode. A porous material comprising nickel having a plurality of pores generally disposed in an ordered array extending into the nickel is deposited on the cathode.

Abstract: In aspects, the disclosure provides a drilling motor that includes a lubricating unit that selectively supplies a lubricant to the drilling fluid before the drilling fluid passes through the drilling motor so as to lubricate the stator and/or the rotor to reduce friction between the stator and the rotor and to reduce wear of the motor.

Abstract: A method for forming a protective coat upon an article includes forming a liquid coating mixture comprising a cross-linking agent and a polymer dissolved within a solvent; applying a first coat of the coating mixture upon the article; evaporating the solvent from the first coat; and cross-linking the article. Also disclosed is a device containing an exterior surface at least partially covered by a coating comprising a cross-linked polymer and a filler material that is selected from the group consisting of a fullerene, a micro-encapsulated material, and a combination of two or more thereof.

Abstract: A component of a wellbore tool comprises a plurality of compartments disposed over a body of the component and a coating disposed over at least a portion of a surface of the body. Each compartment comprises a healing agent formulated to form or catalyze the formation of a barrier upon release from the compartment. A matrix material separates the plurality of compartments. Methods of forming wellbore tools include forming a body, forming a plurality of capsules, and forming a coating comprising the capsules over the body. Methods of utilizing a wellbore tool in a subterranean borehole include contacting at least a portion of a body with a fluid comprising a healing agent formulated to a barrier. Coatings for wellbore tools include a fiber comprising a plurality of discrete cells and a matrix material contacting and at least partially surrounding the fiber. Each cell comprises a healing agent.

Abstract: A downhole mud motor includes, a stator, a rotor in operable communication with the stator, and a plurality of nanoparticles embedded in at least a portion of the stator

Abstract: The present disclosure relates methods and apparatuses for testing and sampling of underground formations or reservoirs. The apparatus may include at least one extendable element configured to penetrate a formation. The at least one extendable element may include at least one drill bit with a nozzle configured to receive formation fluids. The at least one extendable element may include at least one sensor disposed on the at least one extendable element. The at least one extendable element may also include a source of stimulus for stimulating the formation. The at least one extendable element may be configured to detach and/or attach from/to a bottom hole assembly (BHA). One method may include steps for performing testing on the formation for estimating a parameter of interest of the formation. Another method may include steps for performing testing to estimate a parameter of interest of the formation fluid.

Abstract: Device for producing a three-dimensional object by solidification of a material solidifiable under the action of electromagnetic radiation by means of energy input via an imaging unit comprising a predetermined number of discrete imaging elements (pixels), said device comprising a computer unit, an IC and/or a software implementation respectively with the ability of adjusting and/or controlling the energy input via a specific gray value and/or color value in a voxel matrix.

Abstract: A downhole seal includes a body configured to dynamically seal to a portion of a downhole tool and a lubricant microencapsulated in a plurality of shells to form a plurality of micro particles dispersed within the body.

Abstract: A well tool is disclosed. The tool includes a first member having a surface that is configured for exposure to a well fluid, the first member comprising a metallic coating disposed on a substrate, the metallic coating having a plurality of dispersed nanoparticles disposed therein and providing the surface. The tool also includes a second member that is disposed in slidable engagement on the surface of the first member. In another exemplary embodiment, a well tool includes a first member having a surface that is configured for exposure to a well fluid, the first member comprising a metallic alloy, the metallic alloy having a plurality of dispersed nanoparticles disposed therein and providing the surface.

Abstract: The invention relates to a process or a device for the production of a three-dimensional object by layer-wise solidification of a material which is solidifiable under the application of electromagnetic irradiation by means of mask illumination, wherein the mask is produced using an image forming unit having a prescribed resolution, which is formed from a constant number of image forming elements (pixels) being discrete and being arranged in a spatially mutually fixed manner. For the improvement of the resolution along the outer and inner contours of the sectional areas of the object to be generated layer-wise in the sub-pixel range, a multiple illumination per layer is performed, which consists of a series of multiple images that are mutually shifted in the sub-pixel range in the image/construction plane, wherein a separate mask/bitmap is produced for each shifted image.