Abstract: A control system for a fuel-fired appliance and methods of operating are disclosed. In an illustrative embodiment, when an electrical characteristic of an optical detector, such as a resistance, does not change by at least a predetermined amount during an ignition trial, and/or when a level of EMI or electrical noise detected by an antenna in a burner assembly of the fuel-fired appliance does not increase during the ignition trial, the control system may determine that the ignition assembly is not sparking properly. In some instances, the control system may also be programmed to activate an indicator that would indicate to a user or technician a potential problem with the ignition assembly (e.g. not sparking properly to ignite fuel).

Abstract: Methods and systems for operating a fuel fired appliance that may include an optional hardware component such as a damper are disclosed. In some cases, the presence of the optional hardware component is detected, and it is determined whether the optional hardware component is required for future operation of the fuel fired appliance. The fuel fired appliance may be operated normally if the optional hardware component is present and required, or, in some cases, if the optional hardware component is determined to be not required. If the optional hardware component is absent but required, normal operation of the fuel fired appliance may be stopped.

Abstract: A control system for a fuel-fired appliance and methods of operating are disclosed. In an illustrative embodiment, when an electrical characteristic of an optical detector, such as a resistance, does not change by at least a predetermined amount during an ignition trial, and/or when a level of EMI or electrical noise detected by an antenna in a burner assembly of the fuel-fired appliance does not increase during the ignition trial, the control system may determine that the ignition assembly is not sparking properly. In some instances, the control system may also be programmed to activate an indicator that would indicate to a user or technician a potential problem with the ignition assembly (e.g. not sparking properly to ignite fuel).

Abstract: Methods and systems for operating a fuel fired appliance that may include an optional hardware component such as a damper are disclosed. In some cases, the presence of the optional hardware component is detected, and it is determined whether the optional hardware component is required for future operation of the fuel fired appliance. The fuel fired appliance may be operated normally if the optional hardware component is present and required, or, in some cases, if the optional hardware component is determined to be not required. If the optional hardware component is absent but required, normal operation of the fuel fired appliance may be stopped.

Abstract: A method of accommodating an element in a building equipment component. The presence of the element may be detected, and whether the element is required may be determined. The building equipment component may be operated if the element is present and required, or if the element not required. If the element is absent but required, the building equipment component may be stopped. In some instances, the building equipment component may include a required first sensor, and the element may be an optional second sensor.

Abstract: Methods and systems for operating a fuel fired appliance that may include an optional hardware component such as a damper are disclosed. In some cases, the presence of the optional hardware component is detected, and it is determined whether the optional hardware component is required for future operation of the fuel fired appliance. The fuel fired appliance may be operated normally if the optional hardware component is present and required, or, in some cases, if the optional hardware component is determined to be not required. If the optional hardware component is absent but required, normal operation of the fuel fired appliance may be stopped.

Abstract: The present invention is directed at systems and methods for detecting flue blockages in an HVAC system without the addition of numerous additional sensor elements, wiring, and connections that can unduly increase the cost and possibly reduce the reliability of the HVAC system. In an illustrative embodiment of the present invention, changes in the output of a flame sensor are used to detect when a likely flue blockage exists.

Abstract: A control system for a hot water heater includes a reservoir for containing hot water, a cold water feed for the reservoir, a hot water exit for the reservoir and means for supplying energy to heat water in the reservoir. A temperature monitoring probe associated with the reservoir monitors the temperature of the reservoir. The frequency of removal of water from the reservoir is monitored. There are means for relating the temperature and frequency of water removal to control the operation of the energy means for supplying heat to the reservoir. The frequency of water usage is signaled by monitoring the water temperature in the reservoir, the water flow from the reservoir, or the pressure of water in the reservoir. Based upon the frequency determination, the setpoint of the heating system can be adjusted so that stacking is avoided.

Abstract: An oil burner control system is disclosed in which recycling between a loss of combustion to re-establishment of combustion is limited by counting the number of times recycling occurs and causing a the system to stop recycling and go to lockout after the count reaches a predetermined value.

Abstract: An oil burner control system is disclosed in which an extended time may be temporarily selected, in situations such as initial set up or periodic maintenance, for priming the pipes, filters and pumps, before a safety lockout of system operation occurs, while otherwise leaving the normal safety lockout functions intact. An igniter in the system operates in an “intermittent” mode during the temporarily selected extended time, and otherwise operates in an “interrupted” mode.

Abstract: Improved lockout control in oil primary controllers for oil heating systems which allows a reasonable number of user resets and ignition retries in the event of lockout, while minimizing the unwanted accumulation of oil in the combustion chamber of the heating system. When the oil primary goes into lockout mode due to failure of combustion to take place, the oil primary is placed in a restricted mode of operation in which a limited number of reset activations and combustion retries may be attempted. If they are unsuccessful, a waiting time interval is then imposed between further successive attempts. The lockout or trial for ignition time may also be reduced for subsequent attempts, to minimize flooding. Normal operation is returned once a successful combustion cycle has been achieved.

Abstract: A control system for a hot water heater includes a reservoir for containing hot water, a cold water feed for the reservoir, a hot water exit for the reservoir and means for supplying energy to heat water in the reservoir. A temperature monitoring probe associated with the reservoir monitors the temperature of the reservoir. The frequency of removal of water from the reservoir is monitored. There are means for relating the temperature and frequency of water removal to control the operation of the energy means for supplying heat to the reservoir. The frequency of water usage is signaled by monitoring the water temperature in the reservoir, the water flow from the reservoir, or the pressure of water in the reservoir. Based upon the frequency determination, the setpoint of the heating system can be adjusted so that stacking is avoided.

Abstract: An apparatus and method for determining and communicating a need for water heater clean out based on scale deposit buildup is disclosed in which a sensed increase in average reheat time is employed as a measure of deposit buildup and to initiate a clean out alert.

Abstract: A controller for a system has two or more operating modes. The controller operates according to a different control algorithm in each operating mode. A manually operable switch typically used for sending a reset signal to the controller, may also be used to change operating modes. The controller changes operating mode when it detects that the switch is manually operated during a preselected phase of controller operation, typically when power is first applied. The disclosed embodiment allows up to four different operating modes to be selected. A first selection of operating modes can occurs if the switch is held closed during startup and then immediately released. A second selection of operating mode occurs if the switch is pressed within a preselected time interval after power is first applied to the controller. Both selections can be made during a single start-up event.