Abstract: A preferred embodiment of the present invention includes a compression mold for forming an archery bow limb. The compression mold comprises a mold assembly defining a mold cavity for receiving a resin and fiber slug. The mold cavity defines a limb tip area with outer limb tip portions. The mold assembly defines the mold cavity in the shape of an archery bow limb. The mold assembly further comprises a protrusion formed in the mold cavity. The protrusion includes a crown configured to urge glass fibers in the slug into the outer limb tip portions. The protrusion forms a depression to be ground to form a limb tip slot in the archery bow limb. In preferred embodiments, the protrusion includes a middle tapered area having a summit. In preferred embodiments, the outer limb tip portions have a higher glass fiber density than a remainder of the archery bow limb.

Abstract: In a preferred embodiment of the present invention, a riser for an archery bow is manufactured by providing a flat workpiece, forming the flat workpiece to a pre-bent profile of an archery riser, placing the flat workpiece in a press, and bending the flat workpiece to a desired non-flat shape of the archery riser. Preferably, the flat workpiece is an aluminum sheet in a T4 aluminum condition. Further, after the non-flat shape is created, the riser can optionally be cured to a T6 aluminum condition, a less soft condition.

Abstract: One preferred embodiment of the present invention provides a cam having an axle location for mounting the cam to an archery bow, where the center of mass of the cam is substantially coaxial with the axle location. Preferable the cam has an eccentric geometric rotation profile with regard to a rotation axis, typically an irregular geometry with a non-centered axle location, or a circular profile with an axle location offset from the center of the circular profile. The mass of the cam is balanced to have an effectively equal mass distribution around the axle location. In an alternate preferred embodiment, the cam has a balanced center of mass aligned with the axle location in an X-Y orientation, and may also have a balanced center of mass through the thickness of the cam in an X-Z or Y-Z orientation.

Abstract: One preferred embodiment of the present invention provides a cam having an axle location for mounting the cam to an archery bow, where the center of mass of the cam is substantially coaxial with the axle location. Preferable the cam has an eccentric geometric rotation profile with regard to a rotation axis, typically an irregular geometry with a non-centered axle location, or a circular profile with an axle location offset from the center of the circular profile. The mass of the cam is balanced to have an effectively equal mass distribution around the axle location. In an alternate preferred embodiment, the cam has a balanced center of mass aligned with the axle location in an X-Y orientation, and may also have a balanced center of mass through the thickness of the cam in an X-Z or Y-Z orientation.

Abstract: Typically a limb for an archery bow has a butt section or end attachable to a bow riser, a middle or hinge section and an opposing tip section or end. In a preferred embodiment, the present method and limb includes a rib section formed in the middle or hinge portion of the limb. This allows a narrowed front-profile to be presented in the hinge section, while maintaining the total cross-sectional area. In one preferred method, at least one half of a mold is formed to define a rib section in the hinge section of the limb. Preferably the rib section runs longitudinally along the length of the hinge section, and may include a tapered profile along the edges and ends of the rib. In another preferred embodiment, the limb, including a rib section, is curved prior to assembly into an archery bow.

Abstract: Typically a limb for an archery bow has a butt section or end attachable to a bow riser, a middle or hinge section and an opposing tip section or end. In a preferred embodiment, the present method and limb includes a rib section formed in the middle or hinge portion of the limb. This allows a narrowed front-profile to be presented in the hinge section, while maintaining the total cross-sectional area. In one preferred method, at least one half of a mold is formed to define a rib section in the hinge section of the limb. Preferably the rib section runs longitudinally along the length of the hinge section, and may include a tapered profile along the edges and ends of the rib.

Abstract: A crossbow includes a trigger mechanism providing positive setting or cocking and release of a drawn bowstring. As the bowstring is drawn, it is pulled rearwardly into a trigger assembly slot to momentarily rearwardly deflect and ride over a spring-urged string catch member. Deflection of the catch member in turn urges displacement of a safety element into locking engagement with a pivotal sear. A nose on the locked sear normally abuts the catch member to preclude its release of a bowstring cocked therebehind. Following manual displacement of the safety to an off position, squeezing of a trigger pivotally moves the sear nose clear of the catch member to permit the cocked bowstring to forwardly deflect and pass over the catch member as the bowstring leaves the trigger assembly and propels an arrow engaged thereby.