Patents by Inventor Henry Sleijster

Henry Sleijster has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240110032
    Abstract: A dissolution apparatus for dissolving from a waste polyolefin material a polyolefin in a solvent yielding a polyolefin solution slurry), the polyolefin solution slurry comprising a polyolefin solution and undissolved residues, for a continuous polyolefin recycling process, the dissolution apparatus comprising at least one feeding device selected from a list consisting of a dry feeding device, a wet feeding device, a melt feeding device, and a solution feeding device, at least one dissolution device, wherein the at least one dissolution device has at least one first inlet for introducing the waste polyolefin material fluidly connected to an outlet of the at least one feeding device, and wherein the at least one dissolution device has at least one second inlet for introducing the solvent, and wherein the at least one dissolution device has at least one outlet for withdrawing the polyolefin solution slurry, and wherein the dissolution device comprises a vessel comprising a stirrer.
    Type: Application
    Filed: April 13, 2022
    Publication date: April 4, 2024
    Inventors: Mohammad Al-haj Ali, Henry Sleijster, Tom Deboel, Lukas Sobczak
  • Publication number: 20240009590
    Abstract: The present invention is concerned with a screening assembly comprising a separating device connected to a conduit for an effluent stream comprising a polymer and a mixture of hydrocarbons, wherein the separating device is configured to separate the effluent stream into a polymer-rich stream and a polymer-lean vapor stream, wherein the first separation device comprises an inlet, a first outlet for withdrawing a polymer-rich stream, and a second outlet for withdrawing a polymer-lean vapor stream, a screening device connected to the separating device via a conduit for the polymer-lean vapor stream, wherein the screening device comprises a first inlet connected to the conduit for the polymer-lean vapor stream, a first outlet for withdrawing a cleaned vapor stream, a second outlet for withdrawing a polymer-comprising condensed vapor stream, and at least one second inlet for introducing a condensed vapor stream.
    Type: Application
    Filed: August 5, 2021
    Publication date: January 11, 2024
    Inventors: Henry Sleijster, Mohammad Al-Haj Ali, Mubashar Sattar, Noureddine Ajellal, Charlotta Weber
  • Publication number: 20240002552
    Abstract: The disclosure relates to a polymerization process, comprising —providing a first hydrocarbon stream comprising first olefin monomer, first comonomer and solvent in a first providing step, wherein solvent is obtained from a solvent source; combining the first hydrocarbon stream with hydrocarbons recycled from at least one downstream process step to a first combined hydrocarbon stream in a first combining step; —polymerizing the first olefin monomer and the first comonomer in the presence of a first polymerization catalyst in a first polymerization step in the solvent to produce a first solution comprising a first polymer of the first olefin monomer and the first comonomer; —withdrawing a first exhaust stream of the first solution in a first withdrawing step; —separating the first exhaust stream to a first primary hydrocarbon stream and a first concentrated solution stream in a first primary separation step; —recycling the first primary hydrocarbon stream to the first combining step in a first primary recyclin
    Type: Application
    Filed: December 8, 2020
    Publication date: January 4, 2024
    Inventors: Mohammad Al-haj Ali, Charlotta Weber, Henry Sleijster, Noureddine Ajellal, Mubashar Sattar
  • Publication number: 20230415113
    Abstract: A feeding device for preparing a feed stream for a solution polymerization, comprising a feed vessel, the feed vessel comprising a top zone and a bottom zone; a feed outlet for withdrawing the feed stream, wherein the feed outlet is positioned at the bottom zone; a waste outlet for withdrawing a waste vapour stream, wherein the waste outlet is positioned at the top zone; a first heat exchanger positioned below the top zone; an absorber positioned below the first heat exchanger; a first inlet for introducing a fresh liquid stream into or on top of the absorber, wherein the first inlet is positioned at the absorber; a second inlet for introducing a recycle liquid stream, wherein the second inlet is positioned below the first inlet; and a third inlet for introducing a recycle vapour stream, wherein the third inlet is positioned below the second inlet and above the feed outlet.
    Type: Application
    Filed: November 10, 2021
    Publication date: December 28, 2023
    Inventors: Mohammad Al-haj Ali, Henry Sleijster, Mubashar Sattar, Noureddine Ajellal, Charlotta Weber
  • Publication number: 20230295354
    Abstract: The present inventions concerns a copolymer of ethylene and an C3 to C8 alpha-olefin, wherein the copolymer has a density of 890 to 915 kg/m3 measured according to ISO 1183 and a MFR2 of 0.5 to 8.0 g/10 min measured according to ISO 1133, wherein the alpha-olefin is present in the copolymer in an amount of 10 to 20 wt. %, wherein the copolymer has a melt point Tm between 100 and 120° C. measured according to ISO 11357-3 and a Vicat softening temperature Tvicat of 80 to 96° C.
    Type: Application
    Filed: September 27, 2021
    Publication date: September 21, 2023
    Inventors: Noureddine Ajellal, Mohammad Al-haj Ali, Jari-Jussi Ruskeeniemi, Henry Sleijster, Edwin M.F.J. Verdurmen, Johan Defoer
  • Publication number: 20230287158
    Abstract: The present inventions concerns a copolymer of ethylene and an C3 to C8 alpha-olefin, wherein the copolymer has a density of 870 to 890 kg/m3 measured according to ISO 1183, a MFR2 of 0.5 to 8.0 g/10 min measured according to ISO 1133, wherein the alpha-olefin is present in the copolymer in an amount of 20 to 35 wt.-%, wherein the copolymer has a first melting temperature Tm1 measured according to ISO 11357-3, characterized in that the first melt point Tm1 is between 90 and 115° C.
    Type: Application
    Filed: September 27, 2021
    Publication date: September 14, 2023
    Inventors: Noureddine Ajellal, Mohammad Al-Haj Ali, Henry Sleijster, Edwin M.F.J. Verdurmen, Johan Defoer, Jari-Jussi Ruskeeniemi
  • Publication number: 20230272126
    Abstract: A process for screening polymer from a polymer-lean vapor stream, whereby the process comprises the steps of separating an effluent stream comprising the polymer and a first mixture of hydrocarbons into a polymer-rich stream and the polymer-lean vapor stream; spraying a condensed vapor composition comprising a second mixture of hydrocarbons into the polymer-lean vapor stream via a condensed vapor composition stream; screening a screened condensed vapor composition stream comprising the polymer and the condensed vapor composition from the polymer-lean vapor stream.
    Type: Application
    Filed: August 3, 2021
    Publication date: August 31, 2023
    Inventors: Henry Sleijster, Mohammad Al-haj Ali, Mubashar Sattar, Noureddine Ajellal, Charlotta Weber
  • Publication number: 20220380498
    Abstract: The present invention relates to a polymerization process, comprising: a) supplying a feed containing ethylene and at least one alpha-olefin having 3 to 12 carbon atoms in a hydrocarbon solvent to a polymerization reactor, b) contacting the feed of step a) in the reactor with a catalyst to form a reaction mixture containing an ethylene-alpha-olefin co-polymer, c) withdrawing the reaction mixture from the polymerization reactor as a reactor outlet stream which comprises the ethylene-alpha-olefin co-polymer, unreacted monomer and comonomer, catalyst, and hydrocarbon solvent, d) heating the reactor outlet stream to a temperature which is at least 5° C. higher than the temperature of the reaction mixture at the outlet of the reactor for a time period of between 1 and 250 seconds in order to de-activate the polymerization catalyst, and e) separating hydrocarbon solvent, monomer and comonomer from the reactor outlet stream and recycling it back to the polymerization reactor without further purification steps.
    Type: Application
    Filed: December 7, 2020
    Publication date: December 1, 2022
    Inventors: Mohammad Al-haj Ali, Michiel Bergstra, Erik Eriksson, Sameer Vijay, Christof Wumitsch, Samuli Zitting, Henry Sleijster, Noureddine Ajellal
  • Patent number: 11512157
    Abstract: The present invention relates to a process for removing hydrocarbons comprising the steps of: (A) passing a stream of a solution into a separator wherein a liquid phase comprising polymer and a vapour phase coexist; (B) withdrawing a vapour stream and a concentrated solution stream from the separator; (C) passing at least a part of the vapour stream into a first fractionator; (D) withdrawing a first overhead stream and a first bottom stream from the first fractionator; (E) passing the first overhead stream to a second fractionator; (F) withdrawing a second overhead stream and a second bottom stream from the second fractionator; (G) passing the second overhead stream to a third fractionator; (H) withdrawing a third overhead stream and a third bottom stream from the third fractionator; characterised in that at least a part of the third bottom stream is withdrawn as a purge stream.
    Type: Grant
    Filed: November 22, 2018
    Date of Patent: November 29, 2022
    Assignee: BOREALIS AG
    Inventors: Mohammad Al-Haj Ali, Erik Eriksson, Guhan Mathivanan, Jukka Räsänen, Henry Sleijster, Sameer Vijay, Samuli Zitting
  • Publication number: 20220348702
    Abstract: The polymerization process comprises polymerizing an olefin monomer and a comonomer in the presence of a polymerization catalyst in a polymerization step conducted in a polymerization reactor in a solvent to produce a solution comprising a polymer of the olefin monomer and the comonomer. The polymerization process comprises withdrawing an exhaust stream of the solution from the polymerization reactor in a withdrawing step. The polymerization process comprises separating the exhaust stream to a first primary stream and a primary concentrated solution stream in a first primary separation step, wherein the first primary stream comprises hydrocarbons and polymer. The polymerization process comprises separating the first primary stream to a second primary stream and a third primary stream in a second primary separation step, wherein the second primary stream comprises dissolved polymer and the third primary stream comprises majority of the hydrocarbons.
    Type: Application
    Filed: May 18, 2020
    Publication date: November 3, 2022
    Inventors: Mohammad Al-haj Ali, Mubashar Sattar, Noureddine Ajellal, Henry Sleijster, Charlotta Weber
  • Patent number: 11440983
    Abstract: A process for copolymerizing ethylene and at least one C3 to C8 alpha olefin to obtain an ethylene-C3 to C8 alpha olefin copolymer, the process comprising a) copolymerizing ethylene and at least one C3 to C8 alpha olefin in a solvent in a solution polymerization reactor to obtain an intermediate polymer solution, b) discharging an effluent stream from the intermediate polymer solution into a heat exchanger, c) setting the temperature of the effluent stream in the heat exchanger to obtain a heated effluent stream, d) feeding the heated effluent stream to a flash separation, e) separating at least a part of the ethylene-C3 to C8 alpha olefin copolymer in the flash separation, characterized by feeding an inert hydrocarbon fulfilling 90° C.<T(BP)<130° C. to the solution polymerization reactor; and/or accumulating an inert hydrocarbon fulfilling 90° C.<T(BP)<130° C. during the polymerization reaction; and/or feeding an inert hydrocarbon fulfilling 90° C.<T(BP)<130° C.
    Type: Grant
    Filed: May 22, 2018
    Date of Patent: September 13, 2022
    Assignee: Borealis AG
    Inventors: Mohammad Al-Haj Ali, Henry Sleijster
  • Patent number: 11149096
    Abstract: The present invention relates to a process for removing hydrocarbons comprising the steps of: (A) passing a stream of a solution into a separator wherein a liquid phase comprising polymer and a vapor phase coexist; (B) withdrawing a vapor stream and a concentrated solution stream from the separator; (C) passing at least a part of the vapour stream into a first fractionator; (D) withdrawing a first overhead stream and a first bottom stream from the first fractionator; (E) passing the first bottom stream to a second fractionator; (F) withdrawing a second overhead stream and a second bottom stream from the second fractionator; characterized in that at least a part of the second overhead stream is withdrawn as a purge stream.
    Type: Grant
    Filed: November 22, 2018
    Date of Patent: October 19, 2021
    Assignee: BOREALIS AG
    Inventors: Mohammad Al-Haj Ali, Erik Eriksson, Guhan Mathivanan, Jukka Räsänen, Henry Sleijster, Sameer Vijay, Samuli Zitting
  • Publication number: 20210171677
    Abstract: The present invention relates to a process for removing hydrocarbons comprising the steps of: (A) passing a stream of a solution into a separator wherein a liquid phase comprising polymer and a vapour phase coexist; (B) withdrawing a vapour stream and a concentrated solution stream from the separator; (C) passing at least a part of the vapour stream into a first fractionator; (D) withdrawing a first overhead stream and a first bottom stream from the first fractionator; (E) passing the first overhead stream to a second fractionator; (F) withdrawing a second overhead stream and a second bottom stream from the second fractionator; (G) passing the second overhead stream to a third fractionator; (H) withdrawing a third overhead stream and a third bottom stream from the third fractionator; characterised in that at least a part of the third bottom stream is withdrawn as a purge stream.
    Type: Application
    Filed: November 22, 2018
    Publication date: June 10, 2021
    Inventors: Mohammad AL-HAJ ALI, Erik ERIKSSON, Guhan MATHIVANAN, Jukka RÄSÄNEN, Henry SLEIJSTER, Sameer VIJAY, Samuli ZITTING
  • Publication number: 20210053019
    Abstract: The present invention relates to a method for transporting polyolefin particles in a polymer conveying system, comprising the steps of a) Subjecting the polyolefin particles to moist conveying gas to produce wetted polyolefin particles; b) Transporting the wetted polyolefin particles through at least one conveying line; and c) Controlling the amount of moisture in the conveying gas of the polymer conveying system as such that at the end point of the at least one conveying line the relative humidity of the conveying gas (RHCG) is 40% to 100%, the use of said method in an in-plant polymer conveying system, the use of said method for improving dust and/or angel hair removal in polymer conveying systems and the use of said method for increasing conveying capacity of polyolefin particles with a density of from less than 850 to 910 kg/m3.
    Type: Application
    Filed: April 11, 2019
    Publication date: February 25, 2021
    Inventors: Jussi Laurell, Jenni Valonen, Eero Partanen, Henry Sleijster, Richard Havenaar
  • Patent number: 10829610
    Abstract: The present invention deals with a process for polymerising olefins in a solution and withdrawing a stream of the solution from the polymerisation reactor and passing it to a sequence of heating steps. The heated solution is passed to a separation step, which is conducted at a pressure of no more than 15 bar and in which separation step a liquid phase comprising the polymer and a vapour phase coexist. A vapour stream and a concentrated solution stream comprising the polymer are withdrawn from the separation step. At least a part of the vapour stream is passed to the first polymerisation reactor, to the second polymerisation reactor or to both.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: November 10, 2020
    Assignee: BOREALIS AG
    Inventors: Mohammad Al-Haj Ali, Michiel Bergstra, Erik Eriksson, Guhan Mathivanan, Jukka Räsänen, Henry Sleijster, Sameer Vijay, Christof Wurnitsch, Samuli Zitting, Vasileios Kanellopoulos, Jani Aho
  • Publication number: 20200325257
    Abstract: A process for copolymerizing ethylene and at least one C3 to C8 alpha olefin to obtain an ethylene-C3 to C8 alpha olefin copolymer, the process comprising a) copolymerizing ethylene and at least one C3 to C8 alpha olefin in a solvent in a solution polymerization reactor to obtain an intermediate polymer solution, b) discharging an effluent stream from the intermediate polymer solution into a heat exchanger, c) setting the temperature of the effluent stream in the heat exchanger to obtain a heated effluent stream, d) feeding the heated effluent stream to a flash separation, e) separating at least a part of the ethylene-C3 to C8 alpha olefin copolymer in the flash separation, characterized by feeding an inert hydrocarbon fulfilling 90° C.<T(BP)<130° C. to the solution polymerization reactor; and/or accumulating an inert hydrocarbon fulfilling 90° C.<T(BP)<130° C. during the polymerization reaction; and/or feeding an inert hydrocarbon fulfilling 90° C.<T(BP)<130° C.
    Type: Application
    Filed: May 22, 2018
    Publication date: October 15, 2020
    Inventors: Mohammad Al-Haj Ali, Henry Sleijster
  • Publication number: 20200277413
    Abstract: The present invention relates to a process for removing hydrocarbons comprising the steps of: (A) passing a stream of a solution into a separator wherein a liquid phase comprising polymer and a vapour phase coexist; (B) withdrawing a vapour stream and a concentrated solution stream from the separator; (C) passing at least a part of the vapour stream into a first fractionator; (D) withdrawing a first overhead stream and a first bottom stream from the first fractionator; (E) passing the first bottom stream to a second fractionator; (F) withdrawing a second overhead stream and a second bottom stream from the second fractionator; characterised in that at least a part of the second overhead stream is withdrawn as a purge stream.
    Type: Application
    Filed: November 22, 2018
    Publication date: September 3, 2020
    Inventors: Mohammad Al-Haj Ali, Erik Eriksson, Guhan Mathivanan, Jukka Räsänen, Henry Sleijster, Sameer Vijay, Samuli Zitting
  • Patent number: 10759880
    Abstract: A process for producing a polymer composition comprising the steps (A) to (M) as recited herein, involving the polymerization, in a polymerization reactor of a first polymer, a first stream thereof being passed into a first separator wherein a first liquid phase comprising the polymer and a first vapor phase coexist; withdrawing a first vapor stream and a first concentrated solution stream comprising the polymer from the first separator, passing at least a part of the first vapor stream to a first fractionator; withdrawing a first overhead stream and a first bottom stream from the first fractionator; recovering at least a part of the first overhead stream as a first recycle stream and passing it to the polymerization reactor; passing the first concentrated solution stream from the first separator to a second separator, wherein a second liquid phase comprising the polymer and a second vapor phase coexist; passing at least a part of the second vapor stream to a second fractionator; withdrawing a second overhead
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: September 1, 2020
    Assignee: Borealis AG
    Inventors: Mohammad Al-Haj Ali, Erik Eriksson, Guhan Mathivanan, Henry Sleijster, Sameer Vijay, Christof Wurnitsch, Samuli Zitting
  • Patent number: 10604595
    Abstract: A process for withdrawing polyolefins from a reactor includes: continuously withdrawing a liquid solution stream from a solution polymerization reactor and passing the liquid solution stream into a low pressure separator; withdrawing a first vapour stream and a first liquid stream from the separator and passing the first vapour stream into a washing column; withdrawing a second vapour stream from the washing column and feeding it via a condenser line to a condenser; cooling the second vapour stream in the condenser so that part of the second vapour stream condenses, producing a condensed second vapour stream and an uncondensed second vapour stream; passing the condensed second vapour stream to an upper part of the washing column via a reflux line; withdrawing a second liquid stream from the washing column and passing at least part of the second liquid stream to the separator via a recycling line; and recovering heat.
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: March 31, 2020
    Assignee: BOREALIS AG
    Inventors: Mohammad Al-Haj Ali, Erik Eriksson, Sameer Vijay, Guhan Mathivanan, Jukka Rasanen, Henry Sleijster, Christof Wurnitsch, Samuli Zitting
  • Patent number: 10597472
    Abstract: An in-line blending process for polymers comprising: (a) providing two or more reactor-low pressure separator units (1,7) in parallel configuration, each reactor-low pressure separator unit comprising one reactor (2,8) fluidly connected to one low pressure separator (3,9) downstream and further a recycling line (5,11) connecting the low pressure separator (3,9) back to the corresponding reactor (2,8); (b) polymerizing olefin monomers having two or more carbon atoms in each of the reactors (2,8) in solution polymerisation; (c) forming an unreduced reactor effluents stream including a homogenous fluid phase polymer-monomer-solvent mixture in each of the reactors (2,8), (d) passing the unreduced reactor effluents streams from each of the reactors (2,8) through the corresponding low pressure separators (3,9), whereby the temperature and pressure of the low pressure separators (3,9) is adjusted such that a liquid phase and a vapour phase are obtained, whereby yielding a polymer-enriched liquid phase and a polymer-
    Type: Grant
    Filed: December 21, 2016
    Date of Patent: March 24, 2020
    Assignee: BOREALIS AG
    Inventors: Henry Sleijster, Mohammad Al-Haj Ali, Jukka Rasanen, Samuli Zitting, Michiel Bergstra, Erik Eriksson, Christof Wurnitsch, Guhan Mathivanan, Sameer Vijay, Vasileios Kanellopoulos, Jani Aho, Jouni Takakarhu