Abstract: Cooling medium circulation systems for supplying a cooling medium through a single header to multiplexed heat exchangers are described. In an aspect, a system includes, but is not limited to, a storage tank configured to hold a cooling medium in a fluid state; first and second circulation pumps fluidically coupled to the storage tank; a single cooling medium header fluidically coupled with each of the circulation pumps; a first dryer module configured to direct a first portion of cooling medium from the single cooling medium header past a first stream of compressed air and to direct the first portion of cooling medium back to the storage tank; and a second dryer module fluidically configured to direct a second portion of cooling medium from the single cooling medium header past a second stream of compressed air.

Abstract: An air drying unit for compressed air systems is provided. The air drying unit has a precooler/reheater, a main cooler and a moisture separator. Incoming air is cooled to cause moisture within the compressed air to condense, which is then separated to dry the compressed air. The precooler/reheater, main cooler and moisture separator are designed as an integral unit that does not require pipes to connect the components together. Instead, compressed air flows through the sealed unit through passages therein between the precooler/reheater, main cooler and moisture separator.

Abstract: Compressed air dryer systems are described. In an aspect, a system includes, but is not limited to, a plurality of dryer modules and a controller operable to regulate a run-time of each of the plurality of dryer modules. Each dryer module is configured to direct a portion of cooling medium past a stream of compressed air. Each dryer module includes a temperature sensor in thermal communication with the portion of cooling medium, and a chiller configured to reduce a temperature of the portion of cooling medium based on the sensed temperature and a temperature set-point. The controller communicatively is coupled with the plurality of dryer modules and operable to monitor a plurality of run-times. Each run-time is associated with a corresponding dryer module. The controller is further operable to direct operation of each dryer module based on its run-time by modifying the temperature set-point of the dryer module.

Abstract: A filter for compressed air systems is provided. The filter includes a filter housing with a filter therein between an air inlet and an air outlet. Compressed air flowing between the air inlet and the air outlet passes through the filter housing and the filter element. A base is removably fastened to the filter housing which may be separated from the filter housing to allow the filter element to be removed and replaced.

Abstract: A filter for compressed air systems is provided. The filter includes a filter housing with a filter therein between an air inlet and an air outlet. Compressed air flowing between the air inlet and the air outlet passes through the filter housing and the filter element. A base is removably fastened to the filter housing which may be separated from the filter housing to allow the filter element to be removed and replaced.

Abstract: An air drying unit for compressed air systems is provided. The air drying unit has a precooler/reheater, a main cooler and a moisture separator. Incoming air is cooled to cause moisture within the compressed air to condense, which is then separated to dry the compressed air. The precooler/reheater, main cooler and moisture separator are designed as an integral unit that does not require pipes to connect the components together. Instead, compressed air flows through the sealed unit through passages therein between the precooler/reheater, main cooler and moisture separator.

Abstract: Compressed air dryer systems are described. In an aspect, a system includes, but is not limited to, a plurality of dryer modules and a controller operable to regulate a run-time of each of the plurality of dryer modules. Each dryer module is configured to direct a portion of cooling medium past a stream of compressed air. Each dryer module includes a temperature sensor in thermal communication with the portion of cooling medium, and a chiller configured to reduce a temperature of the portion of cooling medium based on the sensed temperature and a temperature set-point. The controller communicatively is coupled with the plurality of dryer modules and operable to monitor a plurality of run-times. Each run-time is associated with a corresponding dryer module. The controller is further operable to direct operation of each dryer module based on its run-time by modifying the temperature set-point of the dryer module.

Abstract: Compressed air dryer systems are described. In an aspect, a system includes, but is not limited to, a plurality of dryer modules and a controller operable to regulate a run-time of each of the plurality of dryer modules. Each dryer module is configured to direct a portion of cooling medium past a stream of compressed air. Each dryer module includes a temperature sensor in thermal communication with the portion of cooling medium, and a chiller configured to reduce a temperature of the portion of cooling medium based on the sensed temperature and a temperature set-point. The controller communicatively is coupled with the plurality of dryer modules and operable to monitor a plurality of run-times. Each run-time is associated with a corresponding dryer module. The controller is further operable to direct operation of each dryer module based on its run-time by modifying the temperature set-point of the dryer module.

Abstract: Cooling medium circulation systems for supplying a cooling medium through a single header to multiplexed heat exchangers are described. In an aspect, a system includes, but is not limited to, a storage tank configured to hold a cooling medium in a fluid state; first and second circulation pumps fluidically coupled to the storage tank; a single cooling medium header fluidically coupled with each of the circulation pumps; a first dryer module configured to direct a first portion of cooling medium from the single cooling medium header past a first stream of compressed air and to direct the first portion of cooling medium back to the storage tank; and a second dryer module fluidically configured to direct a second portion of cooling medium from the single cooling medium header past a second stream of compressed air.

Abstract: A filter for compressed air systems is provided. The filter includes a filter housing with a filter therein between an air inlet and an air outlet. Compressed air flowing between the air inlet and the air outlet passes through the filter housing and the filter element. A base is removably fastened to the filter housing which may be separated from the filter housing to allow the filter element to be removed and replaced.

Abstract: An air drying unit for compressed air systems is provided. The air drying unit has a precooler/reheater, a main cooler and a moisture separator. Incoming air is cooled to cause moisture within the compressed air to condense, which is then separated to dry the compressed air. The precooler/reheater, main cooler and moisture separator are designed as an integral unit that does not require pipes to connect the components together. Instead, compressed air flows through the sealed unit through passages therein between the precooler/reheater, main cooler and moisture separator.

Abstract: A compressed air drying system is provided for removing moisture from compressed air. The drying system is a modular system with multiple drying units arranged parallel to each other. The drying units cool the compressed air and remove moisture from the compressed air. In order to limit the number of drying units used during low demand periods, a separate air valve is included for each drying unit to control the flow of compressed air through the respective drying units.

Abstract: A system for drying compressed gas discharged from a gas compressor is disclosed herein. The dryer system includes a desiccant drying circuit and a refrigeration drying circuit configured to transport the compressed gas in parallel through the dryer system. The desiccant drying circuit and a refrigeration drying circuit are operable for removing moisture from the compressed gas and supplying a dried gas to an end user.

Abstract: A system for drying compressed gas discharged from a gas compressor is disclosed herein. The dryer system includes a desiccant drying circuit and a refrigeration drying circuit configured to transport the compressed gas in parallel through the dryer system. The desiccant drying circuit and a refrigeration drying circuit are operable for removing moisture from the compressed gas and supplying a dried gas to an end user.

Abstract: A multi-tower blower purge dryer system for use with a compressed air stream provided from a compressor is disclosed. In one form the system includes two dryers that can be alternated to dry the compressed air stream. The tower used to dry the compressed air stream can be referred to as the drying tower, and the tower being regenerated can be referred to as the regenerated tower. A number of valves and passages are used to connect the towers to one another and/or to an intake passage from the compressor. A blower purge heater is provided to regenerate the dryers. After a regeneration step in which a tower may be relatively warm, the valves can be actuated to place the warm regenerated tower in fluid communication with the intake passage from the compressor, which can then provide air to the drying tower. In this manner the regenerated tower is cooled.

Abstract: A multi-tower blower purge dryer system for use with a compressed air stream provided from a compressor is disclosed. In one form the system includes two dryers that can be alternated to dry the compressed air stream. The tower used to dry the compressed air stream can be referred to as the drying tower, and the tower being regenerated can be referred to as the regenerated tower. A number of valves and passages are used to connect the towers to one another and/or to an intake passage from the compressor. A blower purge heater is provided to regenerate the dryers. After a regeneration step in which a tower may be relatively warm, the valves can be actuated to place the warm regenerated tower in fluid communication with the intake passage from the compressor, which can then provide air to the drying tower. In this manner the regenerated tower is cooled.

Abstract: A gas compressing system includes a compressor that provides a flow of compressed gas, a first desiccant tower, and a second desiccant tower separate from the first tower. The system also includes a first separator, a second separator separate from the first separator, an outlet, a first set and second set of no more than three valves each movable between an open position and a closed position. The flow flows along a flow path from the compressor to the first tower, to the first separator, to the second tower and out the outlet when the first set of valves is open and the second set of valves is closed. The flow of compressed gas flows from the compressor to the second tower, to the second separator, to the first tower and out the outlet when the first set of valves is closed and the second set of valves is opened.

Abstract: A gas compressing system includes a compressor that provides a flow of compressed gas, a first desiccant tower, and a second desiccant tower separate from the first tower. The system also includes a first separator, a second separator separate from the first separator, an outlet, a first set and second set of no more than three valves each movable between an open position and a closed position. The flow flows along a flow path from the compressor to the first tower, to the first separator, to the second tower and out the outlet when the first set of valves is open and the second set of valves is closed. The flow of compressed gas flows from the compressor to the second tower, to the second separator, to the first tower and out the outlet when the first set of valves is closed and the second set of valves is opened.

Abstract: Rotatably supported, regenerative fluid treatment wheel assemblies include a wheel with circumferential rim and track, a housing in which the wheel is disposed and a plurality of rollers disposed within the housing in rolling engagement with the track to locate a wheel axially and radially within the housing. Seal flanges are provided projecting radially outwardly from the rim and are opposed by flexible seals which are clip mounted to walls of the housing surrounding openings through those walls which are aligned with the wheel. At least one wheel is preferably spring loaded so to compensate for any eccentricity in the wheel. The wheel is belt driven. A subassembly, including a mounting plate, flange-mounted motor, drive pulley and spring loaded idler pulley is provided for easy installation and removal. Wear strips appropriate for contact with either the seal flanges or face of the wheel core are applied to the flexible seals by pressure sensitive adhesive.