Abstract: A high throughput apparatus for depositing one or more thin film layers on a plurality of continuous web substrates. The apparatus includes a pay-out unit for dispensing a plurality of webs, a deposition unit that receives the plurality of webs and deposits a series of one or more thin film layers thereon, and a take-up unit that receives and stores the plurality of webs upon deposition of the thin film layers. High throughput is achieved through the simultaneous deposition of thin films on a plurality of web substrates. In a preferred embodiment, deposition occurs through plasma enhanced chemical vapor deposition in which a plasma region is formed between a cathode in the deposition unit and the plurality of webs. Deposition precursors are introduced into the plasma region and are transformed to reactive species that form a thin film layer on the plurality of web substrates.

Abstract: Apparatus and method for the vacuum deposition of at least two different layers of thin film material onto a substrate by two different vacuum deposition processes. Also disclosed is a novel linear applicator for using microwave enhanced CVD to uniformly deposit a thin film of material over an elongated substrate.

Abstract: Apparatus and method for the vacuum deposition of at least two different layers of thin film material onto a substrate by two different vacuum deposition processes. Also disclosed is a novel linear applicator for using microwave enhanced CVD to uniformly deposit a thin film of material over an elongated substrate.

Abstract: A resealable, ventable hydrogen impermeable cover assembly for sealing a rechargeable, metal hydride hydrogen storage alloy electrochemical cell. The cover assembly includes, inter alia, a multilayered vent septum comprising at least one layer of a substantially hydrogen impermeable, highly compressible material and at least one layer of a high durometer hardness material exhibiting low pressure hysteresis.

Abstract: A method for the plasma coating of a layer of material atop a semiconductor body, said method and apparatus adapted to substantially prevent damage to the semiconductor body by energetic vaporized species developed during the coating process. The invention has particular utility in the high volume fabrication of thin film semiconductor devices and may be readily adapted to provide the transparent conductive electrode of photoresponsive devices in a continuous roll-to-roll deposition process.

Abstract: An improved large area photovoltaic device includes a plurality of electrically interconnected smaller area cells. The smaller area cells each have a laterally disposed bus bar and are disposed in overlapping relationships so that the bus bar of a given cell is beneath the substrate of the adjacent overlapping cell. In this manner the surface of the resulting large area device available for photovoltaic power generation is maximized. Also disclosed herein are methods for the manufacture of the improved device.

Abstract: A continuous system for depositing at least one layer of amorphous semiconductor material upon a substrate. Feed and takeup sections provide reel-to-reel advancement of a thin film substrate through the system. At least one chamber is located between the feed and takeup sections. A plasma is generated therein by glow discharge decomposition of an appropriate mixture of reaction gases. Apparatus associated with the chamber allows the close regulation of the plasma/substrate surface equilibrium to assure the deposition of a uniform layer of amorphous material. At least one servocontrolled reel drive regulates the tension of the web-like substrate as it advances to avoid cracking and to assure its proper registration with a mask comprising a plurality of strips. A curtain of inert gas provides isolation between the interior of each chamber and the environment.

Abstract: A method and a multiple chamber apparatus for the continuous production of tandem, amorphous, photovoltaic solar cells on substrate material, whereby, at least six amorphous layers are continuously and sequentially deposited on the substrate material under steady conditions. The substrate material is driven from a supply core, through at least two triads of deposition chambers, to a take-up core. Each amorphous layer of each p-i-n-type cell is produced in one chamber of the triad of deposition chambers. In the first chamber of each triad of chambers, dopant gases are introduced to deposit a first conductive layer. In the second chamber of each triad of chambers, reaction gases are introduced to deposit an intrinsic layer atop the first layer. And in the third chamber of each triad of chambers, dopant gases are introduced to deposit a second conductive layer, opposite in conductivity from the first conductive layer, atop the intrinsic layer.

Abstract: A method and a multiple chamber apparatus for the continuous production of tandem, amorphous, photovoltaic cells on substrate material, whereby, at least six amorphous semiconductor layers are continuously and sequentially deposited on the substrate material under steady state conditions. The substrate material is driven from a supply core, through at least two triads of deposition chambers, to a take-up core. Each amorphous layer of each p-i-n-type cell is produced in one chamber of the triad of deposition chambers. In the first chamber of each triad of chambers, a dopant gas mixture is introduced to deposit a first conductive semiconductor layer atop the substrate. In the second chamber of each triad of chambers, a gas mixture is introduced to deposit an intrinsic layer atop the first layer. And in the third chamber of each triad of chambers, a dopant gas mixture is introduced to deposit a second conductive layer, opposite in conductivity from the first conductive layer, atop the intrinsic layer.

Abstract: An intermediate film strip cassette and associated drive apparatus provide a film dispensing system for positioning of intermediate images carried on the filmstrip as it is moved from an exposure station to a final station for image transfer to an archival microfiche film under conditions where bowing stresses are applied to the intermediate film at one or more of the processing stations. The cassette performs both supply and takeup functions, and requires no threading by the operator during film replacement. A combination of external locking drive motors engaging the cassette elements and a compliantly loaded takeup idler within the cassette provides a compliant tension to the film element extended into an imaging area, and suppresses erratic film shifts at the various stations while allowing adequate protection against film breakage arising from said bowing.

Abstract: An improved annotatable microfiche film card archival recording system utilizes an intermediate film strip on a movable film head to transfer an image from an initial imaging station to a transfer station where the image on the intermediate film strip is transferred to the microfiche film card. There is provided an optical train including a pair of downwardly facing, inclined and horizontally spaced mirrors at the imaging station, the first of which mirror receives upwardly directed light reflected from hard copy. This mirror arrangement, cooperating with a horizontal film head movement in a direction transverse to the mirror spacing, minimizes the height and width requirements of the equipment. A ball joint supported backing means supporting the entire area of the active portion of the film improves image resolution.

Abstract: A reflection sensing apparatus detects the prior exposure history of an annotatable archival microfiche film card frame. A light source used to expose the microfiche to the record image is positioned to convert a reserved sensing area, which is outside the record image but within the frame, from an opaque and reflecting area to an irreversibly clear and transparent area upon exposure. The reserved area of the microfiche film card frame is interrogated by automatic photoreflection sensing immediately prior to exposure of a given frame to disclose its prior exposure history. Suitable warning systems indicate the imminence of multiple exposure, and an automatic disabling feature prevents accidental re-exposure. A manual override means controlled by the operator must be actuated to allow re-exposure of a previously exposed frame. An alternative pre-exposure sensing of the reserved area by optical transmission methods is described.

Abstract: A controllable film holding and tensioning system for a movable intermediate film strip dispensing head provides a stable and non-film damaging positioning of intermediate images carried on the film strip as it is moved from an exposure station to a final station for image transfer to an archival microfiche film under conditions where bowing stresses are applied to the intermediate film at one or more of the processing stations. An improved pretensioning feature for the source reel minimizes the occasional jamming encountered with conventional cassette film dispensers. Automatic protection is provided by an intermediate film strip break sensor and an end-of-film sensor to guard against archival record loss from these causes. Unique film cassette designs are also described.

Abstract: An imaging device for flash imaging, through an imaging mask at an imaging film plane, a dry-process imaging film having a layer of an energy dispersible image forming material on a surface thereof. The device comprises electromagnetic energy collecting means which is associated with a source of electromagnetic energy. The energy collecting means includes an energy transmitting body which directs, collimates and shapes the electromagnetic energy emitted by the energy source. The energy collecting means also includes energy intercepting and reflecting members which form a chamber in which the energy source and the energy transmitting body are at least partially encased. A housing is provided for maintaining the energy transmitting body and the energy intercepting and reflecting members in a predetermined position with relation to one another, the energy source and the imaging mask at the imaging film plane.

Abstract: The selective drive unit performs the function of dual tandem rear differential drive on heavy duty trucks. The drive unit is employed between the tires on the wheels on the driven axle and those on the dead axle. The drive embodies a rotatable axle mounted on the chassis frame or suspended from the two axles with a pneumatic tire fixed on each end of the axle. The inflatable tires are disposed between a set of tires on the driven and dead axle, preferably on or near the centerline therebetween. The drive tires are preferably expandable and simultaneously or selectively inflated to engage the tires on the driven and dead axle on one or both sides of the truck. The inner tires of the pair located on both sides of the chassis frame are engaged by the expandable tires which may have an extending thread which engages the recesses of a matching tread on the truck tires. This provides a positive non-slip drive between the driven tires and those on the dead axle.