Abstract: CMC components having microchannels and methods for forming microchannels in CMC components are provided. For example, a method for forming microchannels in a CMC component comprises laying up a plurality of body plies for forming a body of the CMC component; laying up a microchannel ply on the plurality of body plies that has at least one void therein for forming at least one microchannel; laying up a cover ply on the microchannel ply to define an outer layer of the CMC component; and processing the laid up body plies, microchannel ply, and cover ply to form the CMC component. In another embodiment, the method comprises applying an additive matrix to the body plies to define at least one microchannel. In still other embodiments, the method comprises machining at least one microchannel in the plurality of body plies.

Abstract: Methods for repairing composite components are provided. For instance, one exemplary method includes machining an interlocking feature into an existing component. A replacement material or core having an interlocking feature complementary to the interlocking feature of the existing component is then joined with the component. The interlocking features interlock to form a joint. The joint is then overlaid with one or more plies to rebuild the outer surface of the component and seal the joint. A bonding process can be used to chemically bond the newly joined parts together. Repaired composite components are also provided.

Abstract: A system is provided for performing an operation on a component of an engine. The component includes a first side positioned within an interior of the engine. The system includes a first robotic arm defining a first distal end and including a first utility member positioned at the first distal end, the first robotic arm moveable to the interior of the engine to a location operably adjacent to the first side of the component; and a second robotic arm defining a second distal end and including a second utility member positioned at the second distal end, the second robotic arm also moveable to the interior of the engine to facilitate the first and second utility members performing the operation on the component of the engine.

Abstract: A system for performing ultrasonic procedures within a turbomachine. The system includes a bladder and a probe assembly. The bladder includes a bladder body for positioning within the turbomachine. Further, the bladder is inflatable to at least partially define an ultrasonic tank within the turbomachine for containing a fluid medium. The probe assembly includes an extension member and ultrasonic transmitter coupled to or positioned within the extension member. The extension member is insertable into the ultrasonic tank for positioning the ultrasonic transmitter within the ultrasonic tank.

Abstract: In one aspect, a method for performing in situ repairs of internal components of a gas turbine engine may generally include inserting a repair tool within an interior of the gas turbine engine such that a tip end of the repair tool is positioned within the gas turbine engine and an exterior end is positioned outside the gas turbine engine. The method may also include positioning the tip end of the repair tool adjacent to a defect of an internal component, wherein the defect defines a fillable volume along a portion of the internal component. In addition, the method may include intermixing two or more constituents of a repair agent within the repair tool at a mixing location defined within the gas turbine engine, and expelling the repair agent from the tip end such that the fillable volume is at least partially filled with the repair agent.

Abstract: A method for repairing a turbine engine includes determining a measure of a gap between the outer ends of a plurality of airfoils and an outer band is greater than a predetermined amount; and depositing an abradable material on the outer band in situ to reduce the measure of the gap between the outer ends of the plurality of airfoils and the outer band.

Abstract: Methods and features for repairing CMC components are provided. Methods include positioning a plurality of CMC plies at a damaged area of a CMC component and densifying the component and plies. For example, each ply may be a unidirectional ply positioned at the damaged area such that the plurality of plies is oriented in a plurality of directions. As another example, each ply may define a ply direction and comprise a plurality of ceramic fibers substantially extending along the ply direction, and the ply directions of at least two plies may be differently oriented. A repair patch for a CMC component also is provided that comprises a plurality of CMC plies. Fibers forming a first ply extend substantially along a first ply direction and fibers forming a second ply extend substantially along a second ply direction. The first and second plies of the repair patch are oriented in different directions.

Abstract: Methods for repairing composite cylindrical components are provided. One exemplary method for repairing a cylindrical component defining an axial direction, a radial direction, and a circumferential direction includes removing a damaged region of the cylindrical component. A flange extending from a cylindrical body of the cylindrical component is included in the damaged region. One or more arc segments that extend along the circumferential direction are connected with the existing cylindrical component. At least one of the arc segments includes a prefabricated flange. One or more plies are laid up to connect the arc segments with the existing cylindrical component to repair the damaged region of the cylindrical body and the prefabricated flange formed integrally with one of the arc segments replaces the damaged portion of the flange. Repaired cylindrical components are also provided.

Abstract: A system and method for automated laser ablation includes an end effector for performing laser ablation at a location with restricted access. The systems and methods of the present disclosure specifically provide for a miniature laser end effector which may be inserted through a port or bore in order to ablate the surface of an internal component of a complex assembly. In several embodiments of the present subject matter, the end effector is mounted on an automated machine and coupled to a laser system.

Abstract: A turbine component assembly is disclosed, including a first component, a second component, and an interface shield. The first component is arranged to be disposed adjacent to a hot gas path, and includes a ceramic matrix composite composition. The second component is adjacent to the first component and arranged to be disposed distal from the hot gas path across the first component. The interface shield is disposed on a contact region of the first component, and directly contacts the second component.

Abstract: A shroud dampening pin is disclosed including a shaft, a dampening portion at a first end of the shaft, and a cap at a second end of the shaft. The dampening portion includes a bevel having a bevel angle and a contact surface. A turbine shroud assembly is disclosed, including an inner shroud, an outer shroud, the shroud dampening pin, and a biasing apparatus. The outer shroud includes a channel extending from an aperture adjacent to the inner shroud at a channel angle from the aperture. The shroud dampening pin is disposed within the channel. The dampening portion extends through the aperture with the contact surface contacting the inner shroud. The biasing apparatus contacts the cap and provides a biasing force to the inner shroud through the contact surface. The bevel angle is about the same as the channel angle, and the contact surface is about parallel to the aperture.

Abstract: The present disclosure is directed to a system and method for preventing damage to one or more components of the gas turbine engine during a repair procedure. The method includes locating one or more gaps of one or more components of the gas turbine engine in the vicinity of the defect. Further, the method includes filling the one or more gaps with a filler material so as to prevent arcing over the gaps during repair. Thus, the method also includes applying an electrical discharge to the defect.

Abstract: A method for remotely stopping a crack in a component of a gas turbine engine is provided. The method can include inserting an integrated repair interface attached to a cable delivery system within a gas turbine engine; positioning the tip adjacent to a defect defined on a surface on the component; and locally heating the base of the defect. A method is also provided for clamping a crack defined between a first surface and a second surface of a component of a gas turbine engine. The method can include attaching a strap over the crack such that a first end of the strap is attached to the first surface of the component and the second end of the strap is attached to the second surface of the component.

Abstract: A system for performing ultrasonic procedures within a turbomachine. The system includes a bladder and a probe assembly. The bladder includes a bladder body for positioning within the turbomachine. Further, the bladder is inflatable to at least partially define an ultrasonic tank within the turbomachine for containing a fluid medium. The probe assembly includes an extension member and ultrasonic transmitter coupled to or positioned within the extension member. The extension member is insertable into the ultrasonic tank for positioning the ultrasonic transmitter within the ultrasonic tank.

Abstract: Methods provided for remotely stopping a crack in a component of a gas turbine engine are provided, along with methods of remotely cleaning a surface area of a component of a gas turbine engine. The method can include inserting an integrated repair interface attached to a cable delivery system within a gas turbine engine; positioning the tip adjacent to a defect within a surface of the component; temporarily attaching the tip adjacent to the defect within the surface on the component; and drilling a hole into the base of the defect. An integrated repair interface is also provided.

Abstract: A system is provided for performing an operation on a component of an engine. The component includes a first side positioned within an interior of the engine. The system includes a first robotic arm defining a first distal end and including a first utility member positioned at the first distal end, the first robotic arm moveable to the interior of the engine to a location operably adjacent to the first side of the component; and a second robotic arm defining a second distal end and including a second utility member positioned at the second distal end, the second robotic arm also moveable to the interior of the engine to facilitate the first and second utility members performing the operation on the component of the engine.

Abstract: A system for compensating for a relative motion between a probe and an apparatus. The system includes a probe assembly, a sensor, and a computer. The probe assembly includes an actuator pack positioned exterior to the apparatus and a probe insertable into the apparatus. The probe includes a first end coupled to the actuator pack, a second end, and an elongated body extending therebetween. The sensor senses data indicative of a relative motion between the apparatus and the probe assembly. The computer is operably coupled with the sensor and the probe assembly to move the probe of the probe assembly in response to the sensor sensing the data indicative of the relative motion between the apparatus and the probe assembly.

Abstract: Composite components and methods for adding a composite material to a composite component are provided. For example, a method comprises positioning a composite material segment against the composite component to form a component layup; applying an insulating material around at least a portion of the component layup to form an insulated layup; and densifying the insulated layup, where the composite component was previously densified before positioning the composite material segment against the composite component. In some embodiments, the composite material is ceramic matrix composite (CMC) and the composite material segment is a plurality of CMC plies. The composite component may be a CMC gas turbine engine component that comprises an original CMC component and a new CMC material segment joined to the original CMC component through the transfer of silicon between the original CMC component and the new CMC material segment during melt infiltration.

Abstract: Methods for repairing composite component voids are provided. For example, one method comprises locating a void in a composite component and subjecting the composite component to a process for repair. The process for repair includes creating a flow path through the void, applying a filler material to the composite component at the flow path, and processing the composite component having the filler material. In some embodiments, the flow path has a first opening on a first side of the composite component and a second opening on a second, opposite side of the composite component. In other embodiments, at least one portion of the flow path extends at a first angle with respect to a lateral direction defined by the CMC component, and at least another portion extends at a second angle with respect to the lateral direction.

Abstract: A robotic arm assembly includes a robotic arm, a base, and a utility member, the robotic arm extending between a root end attached to the base and a distal end including the utility member. A method for controlling the robotic arm assembly includes: determining a position of the base, the root end, or both relative to the environment; determining a task position and orientation for the utility member within the environment; determining a three-dimensional constraint of the environment; and determining a path for the robotic arm through the environment based on each of the position of the base, the root end, or both relative to the environment, the task position and orientation for the utility member within the environment, and the three-dimensional constraint of the environment.