Patents by Inventor Herbert Hartgrove
Herbert Hartgrove has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8490259Abstract: This invention relates to a durable fire retardant nonwoven fabric and method of making the same. Said fabric performs in accordance to the requirements set forth in Technical Bulletin 603 of the State of California Department of Consumer Affairs (TB_603), wherein the fire retardant fabric includes at least two layers including at least one strength and reinforcing layer.Type: GrantFiled: August 7, 2006Date of Patent: July 23, 2013Assignee: Polymer Group, Inc.Inventors: Herbert Hartgrove, Gregory Rabon
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Publication number: 20100098919Abstract: The present invention is directed to a hydroentangled flame retardant nonwoven fabric, and more specifically, to a cellulosic flame retardant fabric comprising a self extinguishing fiber so as to minimize the total percentage of fabric weight lost upon burning in accordance with technical bulletin 604. Use of natural fiber fabrics in bedding components is desirable due to the softness and durability associated with the fabrics; however, natural fiber, such as cellulose, is highly flammable and therefore lacks the ability to provide the proper flammability protection often sought out in bedding components. In accordance with the present invention, a small amount of self-extinguishing fiber, such as a modacrylic fiber, was blended with the natural fiber and hydroentangled to form a nonwoven composite fabric that is soft, flame retardant, and suitable for bedding articles.Type: ApplicationFiled: November 11, 2009Publication date: April 22, 2010Applicant: POLYMER GROUP, INC.Inventors: Herbert Hartgrove, Gregory Rabon, Russell Tindall
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Patent number: 7638446Abstract: The present invention is directed to a hydroentangled flame retardant nonwoven fabric, and more specifically, to a cellulosic flame retardant fabric comprising a self extinguishing fiber so as to minimize the total percentage of fabric weight lost upon burning in accordance with technical bulletin 604. Use of natural fiber fabrics in bedding components is desirable due to the softness and durability associated with the fabrics; however, natural fiber, such as cellulose, is highly flammable and therefore lacks the ability to provide the proper flammability protection often sought out in bedding components. In accordance with the present invention, a small amount of self-extinguishing fiber, such as a modacrylic fiber, was blended with the natural fiber and hydroentangled to form a nonwoven composite fabric that is soft, flame retardant, and suitable for bedding articles.Type: GrantFiled: February 8, 2005Date of Patent: December 29, 2009Assignee: Polymer Group, Inc.Inventors: Herbert Hartgrove, Gregory Rabon, Russell Tindall
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Publication number: 20090305590Abstract: This invention relates to a durable fire retardant nonwoven fabric and method of making the same. Said fabric performs in accordance to the requirements set forth in Technical Bulletin 603 of the State of California Department of Consumer Affairs (TB_603), wherein the fire retardant fabric includes at least two layers including at least one strength and reinforcing layer.Type: ApplicationFiled: August 7, 2006Publication date: December 10, 2009Applicant: POLYMER GROUP, INC.Inventors: Herbert Hartgrove, Gregory Rabon
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Patent number: 7326664Abstract: A flame retardant bedding article comprises a hydroentangled flame retardant nonwoven component, and more specifically, a bedding article such as a mattress, pillow cover or mattress pad, comprising a structurally stable, flame retardant nonwoven component. The component comprises at least two layers that have a synergistic relationship so as to maintain the structural integrity of the bedding article upon burning.Type: GrantFiled: March 5, 2004Date of Patent: February 5, 2008Assignee: PolymerGroup, Inc.Inventors: Herbert Hartgrove, Gregory Rabon, Russell Tindall
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Publication number: 20050215158Abstract: The present invention is directed to a hydroentangled flame retardant nonwoven fabric, and more specifically, to a cellulosic flame retardant fabric comprising a self extinguishing fiber so as to minimize the total percentage of fabric weight lost upon burning in accordance with technical bulletin 604. Use of natural fiber fabrics in bedding components is desirable due to the softness and durability associated with the fabrics; however, natural fiber, such as cellulose, is highly flammable and therefore lacks the ability to provide the proper flammability protection often sought out in bedding components. In accordance with the present invention, a small amount of self-extinguishing fiber, such as a modacrylic fiber, was blended with the natural fiber and hydroentangled to form a nonwoven composite fabric that is soft, flame retardant, and suitable for bedding articles.Type: ApplicationFiled: February 8, 2005Publication date: September 29, 2005Inventors: Herbert Hartgrove, Gregory Rabon, Russell Tindall
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Publication number: 20050204488Abstract: It is the objective of the present invention to disclose a method of continuously dyeing durable nonwoven fabrics, and more specifically, nonwoven fabrics comprising a cellulosic fibrous material dyed with indigo dyestuffs. It is in accordance with the present invention, to utilize synthetic fibers in combination with natural or cellulosic fibers in the formation of a nonwoven web. The natural fibers, preferably cotton, make up at least 10% of the fibrous nonwoven fabric.Type: ApplicationFiled: May 20, 2005Publication date: September 22, 2005Inventors: Herbert Hartgrove, Sergio De Leon
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Publication number: 20050204526Abstract: A method of forming flame-retardant nonwoven fabrics by hydroentanglement includes providing a precursor web. The precursor web is subjected to hydroentanglement on a three-dimensional image transfer device to create a patterned and imaged fabric. Treatment with a flame-retardant binder enhances the integrity of the fabric, permitting the nonwoven to exhibit desired physical characteristics, including strength, durability, softness, and drapeability. The treated nonwoven may then be dyed by means applicable to conventional wovens.Type: ApplicationFiled: May 18, 2005Publication date: September 22, 2005Inventors: Herbert Hartgrove, Sergio de Leon, Samuel Black, Friso Hijenga
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Publication number: 20050197028Abstract: A flame retardant bedding article comprises a hydroentangled flame retardant nonwoven component, and more specifically, a bedding article such as a mattress, pillow cover or mattress pad, comprising a structurally stable, flame retardant nonwoven component. The component comprises at least two layers that have a synergistic relationship so as to maintain the structural integrity of the bedding article upon burning.Type: ApplicationFiled: March 5, 2004Publication date: September 8, 2005Inventors: Herbert Hartgrove, Gregory Rabon, Russell Tindall
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Publication number: 20050188514Abstract: The present invention is directed to methods of making a sound absorbing secondary carpet backing, and more particularly, to a method of manufacturing a nonwoven fabric exhibiting a durable three-dimensional image, permitting use of the fabric in secondary carpet backing systems so as to reduce deformation under normal use (walking), increase absorption of sound, and improve the amount of coverage provided to the secondary carpet backing system applications.Type: ApplicationFiled: February 3, 2005Publication date: September 1, 2005Inventors: Herbert Hartgrove, Russell Tindall, Nick Carter, Cynthia McNaull
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Patent number: 6905524Abstract: It is the objective of the present invention to disclose a method of continuously dyeing durable nonwoven fabrics, and more specifically, nonwoven fabrics comprising a cellulosic fibrous material dyed with indigo dyestuffs. It is in accordance with the present invention, to utilize synthetic fibers in combination with natural or cellulosic fibers in the formation of a nonwoven web. The natural fibers, preferably cotton, make up at least 10% of the fibrous nonwoven fabric.Type: GrantFiled: November 7, 2002Date of Patent: June 14, 2005Assignee: Polymer Group, Inc.Inventors: Herbert Hartgrove, Sergio Diaz De Leon
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Publication number: 20050079325Abstract: A nonwoven fabric, and method of production, are disclosed, wherein the nonwoven fabric comprises textile length fibers with a portion being thermally fusible. The fabric exhibits sufficient durability to withstand commercial dyeing processes, with the resultant fabric finding widespread applicability by virtue of its durability and aesthetic appeal.Type: ApplicationFiled: July 25, 2003Publication date: April 14, 2005Inventors: Michael Putnam, Herbert Hartgrove, Robert Rabon
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Publication number: 20050022321Abstract: A method of forming abrasion resistant nonwoven fabrics by hydroentanglement includes providing a precursor web. The precursor web is subjected to hydroentanglement on a three-dimensional image transfer device to create a patterned and imaged fabric. Treatment with an initial pre-dye finish enhances the integrity of the fabric, permitting the nonwoven to exhibit desired physical characteristics, including strength, durability, softness, and drapeability. The pre-dye finish treated nonwoven may then be dyed by means applicable to conventional wovens. A post-dye finish may then be applied to further enhance the performance of the nonwoven fabric.Type: ApplicationFiled: September 7, 2004Publication date: February 3, 2005Inventor: Herbert Hartgrove
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Patent number: 6832418Abstract: The present invention is directed to a method of forming a nonwoven fabric, which exhibits a pronounced durable three-dimensional image, permitting use of the fabric in secondary carpet backing of carpet backing systems so as to reduce deformation under normal use (walking) and provide better coverage in carpet system applications. In particular, the present invention contemplates that a fabric is formed from a precursor web comprising a spunbond and/or cast scrim, which when subjected to hydroentanglement on an imaging surface, an enhanced product is achieved. By formation in this fashion, hydroentanglement of the precursor web results in a more pronounced three-dimensional image; an image that is durable to abrasion and distortion.Type: GrantFiled: October 22, 2003Date of Patent: December 21, 2004Assignee: Polymer Group, Inc.Inventors: Herbert Hartgrove, Cynthia Dawson McNaull, Russell Tindall
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Publication number: 20040248494Abstract: The present invention is directed to a hydroentangled flame-retardant nonwoven fabric, and more specifically, to a structurally stable flame-retardant fabric comprising at least two layers, wherein the fibrous components of the fabric have a synergistic relationship so as to maintain the integrity of the flame-retardant fabric upon burning.Type: ApplicationFiled: March 26, 2004Publication date: December 9, 2004Applicant: Polymer Group, Inc.Inventors: Herbert Hartgrove, Gregory Rabon, Russell Tindall
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Publication number: 20040134048Abstract: The present invention is directed to a method of forming a nonwoven fabric, which exhibits a pronounced durable three-dimensional image, permitting use of the fabric in secondary carpet backing of carpet backing systems so as to reduce deformation under normal use (walking) and provide better coverage in carpet system applications. In particular, the present invention contemplates that a fabric is formed from a precursor web comprising a spunbond and/or cast scrim, which when subjected to hydroentanglement on an imaging surface, an enhanced product is achieved. By formation in this fashion, hydroentanglement of the precursor web results in a more pronounced three-dimensional image; an image that is durable to abrasion and distortion.Type: ApplicationFiled: October 22, 2003Publication date: July 15, 2004Applicant: Polymer Group, Inc.Inventors: Herbert Hartgrove, Cynthia Dawson McNaull, Russell Tindall
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Patent number: 6750161Abstract: A stretchable laminate is formed by providing a hydroentangled nonwoven fabric exhibiting cross-direction extensibility and recovery, which fabric comprises a nonwoven web of staple length fibers of about 0.8 to 3.0 denier having a basis weight of about 1.0 to 4.0 ounces per square yard. A polymeric binder composition substantially uniformly applied to the nonwoven web imparts desired elasticity to the web, with the fabric exhibiting at least about 50% extensibility in a cross-direction thereof, and at least about 90% recovery in a cross-direction. The nonwoven web may comprise synthetic fibers, natural fibers, and blends thereof, as well as continuous filaments. An elastomeric composition comprising polyurethane or polyvinylchloride is applied to the extensible nonwoven fabric, which forms the stretchable laminate. The laminate provides a highly conformable and aesthetically pleasing leather-like product.Type: GrantFiled: February 19, 2002Date of Patent: June 15, 2004Assignee: Polymer Group, Inc.Inventors: Michael Putnam, Sergio Diaz de Leon, Herbert Hartgrove
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Publication number: 20030213546Abstract: The present invention relates to a nonwoven fabric, and more specifically, to a durable extensible nonwoven fabric comprising a hydroentangled fibrous blend of non-activated fusible fibers and non-fusible fibers, wherein said nonwoven fabric is subjected to compaction at an elevated temperature thereby activating said fusible fibers to bond with the surrounding fibrous composition and rendering said nonwoven fabric suitable for use in medical applications, such as stockings and wraps.Type: ApplicationFiled: March 7, 2003Publication date: November 20, 2003Inventor: Herbert Hartgrove
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Publication number: 20030115688Abstract: It is the objective of the present invention to disclose a method of continuously dyeing durable nonwoven fabrics, and more specifically, nonwoven fabrics comprising a cellulosic fibrous material dyed with indigo dyestuffs. It is in accordance with the present invention, to utilize synthetic fibers in combination with natural or cellulosic fibers in the formation of a nonwoven web. The natural fibers, preferably cotton, make up at least 10% of the fibrous nonwoven fabric.Type: ApplicationFiled: November 7, 2002Publication date: June 26, 2003Inventors: Herbert Hartgrove, Sergio Diaz De Leon
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Publication number: 20020160676Abstract: A stretchable laminate is formed by providing a hydroentangled nonwoven fabric exhibiting cross-direction extensibility and recovery, which fabric comprises a nonwoven web of staple length fibers of about 0.8 to 3.0 denier having a basis weight of about 1.0 to 4.0 ounces per square yard. A polymeric binder composition substantially uniformly applied to the nonwoven web imparts desired elasticity to the web, with the fabric exhibiting at least about 50% extensibility in a cross-direction thereof, and at least about 90% recovery in a cross-direction. The nonwoven web may comprise synthetic fibers, natural fibers, and blends thereof, as well as continuous filaments. An elastomeric composition comprising polyurethane or polyvinylchloride is applied to the extensible nonwoven fabric, which forms the stretchable laminate. The laminate provides a highly conformable and aesthetically pleasing leather-like product.Type: ApplicationFiled: February 19, 2002Publication date: October 31, 2002Applicant: Polymer Group, Inc.Inventors: Michael Putnam, Sergio Diaz de Leon, Herbert Hartgrove