Patents by Inventor Herman A. Lopez

Herman A. Lopez has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11973178
    Abstract: Improved negative electrodes can comprise a silicon based active material blended with graphite to provide more stable cycling at high energy densities. In some embodiments, the negative electrodes comprise a blend of polyimide binder mixed with a more elastic polymer binder with a nanoscale carbon conductive additive. Electrolytes have been formulated that provide for extended cycling of cells incorporating a mixture of a silicon-oxide based active material with graphite active material in negative electrodes that can be matched with positive electrodes comprising nickel rich lithium nickel manganese cobalt oxides to cells with unprecedented cycling properties for large capacity cell based on a silicon negative electrode active material.
    Type: Grant
    Filed: August 30, 2019
    Date of Patent: April 30, 2024
    Assignee: Ionblox, Inc.
    Inventors: Yingnan Dong, Subramanian Venkatachalam, Herman A. Lopez
  • Publication number: 20230290925
    Abstract: Silicon oxide based materials, including composites with various electrical conductive compositions, are formulated into desirable anodes. The anodes can be effectively combined into lithium ion batteries with high capacity cathode materials. In some formulations, supplemental lithium can be used to stabilize cycling as well as to reduce effects of first cycle irreversible capacity loss. Batteries are described with surprisingly good cycling properties with good specific capacities with respect to both cathode active weights and anode active weights.
    Type: Application
    Filed: May 12, 2023
    Publication date: September 14, 2023
    Inventors: Haixia Deng, Yongbong Han, Charan Masarapu, Yogesh Kumar Agunchamy, Herman A. Lopez, Sujeet Kumar
  • Patent number: 11742474
    Abstract: Improved negative electrodes can comprise a silicon based active material blended with graphite to provide more stable cycling at high energy densities. In some embodiments, the negative electrodes comprise a blend of polyimide binder mixed with a more elastic polymer binder with a nanoscale carbon conductive additive. The silicon-based blended graphite negative electrodes can be matched with positive electrodes comprising nickel rich lithium nickel manganese cobalt oxides to form high energy density cells with good cycling properties.
    Type: Grant
    Filed: July 8, 2021
    Date of Patent: August 29, 2023
    Assignee: Zenlabs Energy, Inc.
    Inventors: Subramanian Venkatachalam, Sanjeev Sharma, Xianyu Iris Li, Pedro A. Hernandez-Gallegos, Charan Masarapu, Sujeet Kumar, Herman A. Lopez
  • Patent number: 11646407
    Abstract: Composite silicon based materials are described that are effective active materials for lithium ion batteries. The composite materials comprise processed, e.g., high energy mechanically milled, silicon suboxide and graphitic carbon in which at least a portion of the graphitic carbon is exfoliated into graphene sheets. The composite materials have a relatively large surface area, a high specific capacity against lithium, and good cycling with lithium metal oxide cathode materials. The composite materials can be effectively formed with a two-step high energy mechanical milling process. In the first milling process, silicon suboxide can be milled to form processed silicon suboxide, which may or may not exhibit crystalline silicon x-ray diffraction. In the second milling step, the processed silicon suboxide is milled with graphitic carbon. Composite materials with a high specific capacity and good cycling can be obtained in particular with balancing of the processing conditions.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: May 9, 2023
    Assignee: Zenlabs Energy, Inc.
    Inventors: Yogesh Kumar Anguchamy, Haixia Deng, Yongbong Han, Charan Masarapu, Sujeet Kumar, Herman A. Lopez
  • Publication number: 20230085778
    Abstract: Electrolytes are described that involve lithium salt blends and compatible nonaqueous solvents that provide to high rate performance, charging and discharging, of lithium ion cells using silicon-based active materials, such as silicon suboxide composites, for example, silicon oxide/silicon/carbon composites. The lithium salts generally were a blend of LiPF6, and LiFSI or LiTFSI. The solvents generally comprised fluoroethylene carbonate and dimethyl carbonate with optional cosolvents and/or other additives.
    Type: Application
    Filed: September 8, 2022
    Publication date: March 23, 2023
    Inventors: Kevin Hays, Ayyappan Elangovan, Sujeet Kumar, Herman A. Lopez
  • Publication number: 20220393226
    Abstract: Improved electrolytes for lithium-based cells can include a dual salt combination of lithium hexafluorophosphate and lithium bis(fluorosulfonyl)imide or lithium bis(trifluoro-methanesulfonyl)imide, and a solvent that includes dimethyl carbonate, ethylmethyl carbonate and 5 to 25 volume percent of fluoroethylene carbonate. The improved electrolytes can include additives triethyl phosphate, ethoxy(pentafluoro)cyclotriphosphazene, 1,3-propane sultone, or mixtures thereof, and have small limited amounts of additional cosolvents and/or lithium-free organic additives. The improved electrolytes can be used to prepare lithium-based cells with silicon-based active materials as negative electrodes and nickel rich lithium metal oxides as positive electrodes. The lithium-based cells can achieve high energy, high power, fast charge and long cycle life along with good thermal stability.
    Type: Application
    Filed: June 2, 2022
    Publication date: December 8, 2022
    Inventors: Yingnan Dong, Herman A. Lopez, Kevin Hays, Yu-Hsin Huang
  • Publication number: 20220384778
    Abstract: Supplemental lithium can be used to stabilize lithium ion batteries with lithium rich metal oxides as the positive electrode active material. Dramatic improvements in the specific capacity at long cycling have been obtained. The supplemental lithium can be provided with the negative electrode, or alternatively as a sacrificial material that is subsequently driven into the negative electrode active material. The supplemental lithium can be provided to the negative electrode active material prior to assembly of the battery using electrochemical deposition. The positive electrode active materials can comprise a layered-layered structure comprising manganese as well as nickel and/or cobalt.
    Type: Application
    Filed: July 12, 2022
    Publication date: December 1, 2022
    Inventors: Shabab Amiruddin, Subramanian Venkatachalam, Bing Li, Herman A. Lopez, Sujeet Kumar
  • Patent number: 11502299
    Abstract: Improved high energy capacity designs for lithium ion batteries are described that take advantage of the properties of high specific capacity anode active compositions and high specific capacity cathode active compositions. In particular, specific electrode designs provide for achieving very high energy densities. Furthermore, the complex behavior of the active materials is used advantageously in a radical electrode balancing design that significantly reduced wasted electrode capacity in either electrode when cycling under realistic conditions of moderate to high discharge rates and/or over a reduced depth of discharge.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: November 15, 2022
    Assignee: Zenlabs Energy, Inc.
    Inventors: Charan Masarapu, Haixia Deng, Yongbong Han, Yogesh Kumar Anguchamy, Subramanian Venkatachalam, Sujeet A. Kumar, Herman A. Lopez
  • Publication number: 20220246902
    Abstract: Silicon oxide based materials, including composites with various electrical conductive compositions, are formulated into desirable anodes. The anodes can be effectively combined into lithium ion batteries with high capacity cathode materials. In some formulations, supplemental lithium can be used to stabilize cycling as well as to reduce effects of first cycle irreversible capacity loss. Batteries are described with surprisingly good cycling properties with good specific capacities with respect to both cathode active weights and anode active weights.
    Type: Application
    Filed: April 13, 2022
    Publication date: August 4, 2022
    Inventors: Haixia Deng, Yongbong Han, Charan Masarapu, Yogesh Kumar Anguchamy, Herman A. Lopez, Sujeet Kumar
  • Patent number: 11387440
    Abstract: Improved high energy capacity designs for lithium ion batteries are described that take advantage of the properties of high specific capacity anode active compositions and high specific capacity cathode active compositions. In particular, specific electrode designs provide for achieving very high energy densities. Furthermore, the complex behavior of the active materials is used advantageously in a radical electrode balancing design that significantly reduced wasted electrode capacity in either electrode when cycling under realistic conditions of moderate to high discharge rates and/or over a reduced depth of discharge.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: July 12, 2022
    Assignee: Zenlabs Energy, Inc.
    Inventors: Charan Masarapu, Yogesh Kumar Anguchamy, Yongbong Han, Haixia Deng, Sujeet Kumar, Herman A. Lopez
  • Patent number: 11380883
    Abstract: Supplemental lithium can be used to stabilize lithium ion batteries with lithium rich metal oxides as the positive electrode active material. Dramatic improvements in the specific capacity at long cycling have been obtained. The supplemental lithium can be provided with the negative electrode, or alternatively as a sacrificial material that is subsequently driven into the negative electrode active material. The supplemental lithium can be provided to the negative electrode active material prior to assembly of the battery using electrochemical deposition. The positive electrode active materials can comprise a layered-layered structure comprising manganese as well as nickel and/or cobalt.
    Type: Grant
    Filed: September 7, 2021
    Date of Patent: July 5, 2022
    Assignee: Zenlabs Energy, Inc.
    Inventors: Shabab Amiruddin, Subramanian Venkatachalam, Bing Li, Herman A. Lopez, Sujeet Kumar
  • Publication number: 20220209219
    Abstract: High capacity silicon based anode active materials are described for lithium ion batteries. These materials are shown to be effective in combination with high capacity lithium rich cathode active materials. Supplemental lithium is shown to improve the cycling performance and reduce irreversible capacity loss for at least certain silicon based active materials. In particular silicon based active materials can be formed in composites with electrically conductive coatings, such as pyrolytic carbon coatings or metal coatings, and composites can also be formed with other electrically conductive carbon components, such as carbon nanofibers and carbon nanoparticles. Additional alloys with silicon are explored.
    Type: Application
    Filed: March 17, 2022
    Publication date: June 30, 2022
    Inventors: Herman A. Lopez, Yogesh Kumar Anguchamy, Haixia Deng, Yongbong Han, Charan Masarapu, Subramanian Venkatachalam, Sujeet Kumar
  • Patent number: 11309534
    Abstract: High capacity silicon based anode active materials are described for lithium ion batteries. These materials are shown to be effective in combination with high capacity lithium rich cathode active materials. Supplemental lithium is shown to improve the cycling performance and reduce irreversible capacity loss for at least certain silicon based active materials. In particular silicon based active materials can be formed in composites with electrically conductive coatings, such as pyrolytic carbon coatings or metal coatings, and composites can also be formed with other electrically conductive carbon components, such as carbon nanofibers and carbon nanoparticles. Additional alloys with silicon are explored.
    Type: Grant
    Filed: May 21, 2018
    Date of Patent: April 19, 2022
    Assignee: Zenlabs Energy, Inc.
    Inventors: Herman A. Lopez, Yogesh Kumar Anguchamy, Haixia Deng, Yongbong Han, Charan Masarapu, Subramanian Venkatachalam, Sujeet Kumar
  • Publication number: 20220006090
    Abstract: Polymer binders for negative electrodes with silicon based active materials are described based on poly(acrylamide-co-acrylate salts). Lithium ion batteries incorporating electrodes formed with the binders achieve longer cycling with suitable performance. Mechanical properties associated with each of the moieties of the copolymers are studied to guide polymer selection.
    Type: Application
    Filed: July 2, 2020
    Publication date: January 6, 2022
    Inventors: Kevin Hays, Subramanian Venkatachalam, Herman A. Lopez
  • Publication number: 20210399280
    Abstract: Supplemental lithium can be used to stabilize lithium ion batteries with lithium rich metal oxides as the positive electrode active material. Dramatic improvements in the specific capacity at long cycling have been obtained. The supplemental lithium can be provided with the negative electrode, or alternatively as a sacrificial material that is subsequently driven into the negative electrode active material. The supplemental lithium can be provided to the negative electrode active material prior to assembly of the battery using electrochemical deposition. The positive electrode active materials can comprise a layered-layered structure comprising manganese as well as nickel and/or cobalt.
    Type: Application
    Filed: September 7, 2021
    Publication date: December 23, 2021
    Inventors: Shabab Amiruddin, Subramanian Venkatachalam, Bing Li, Herman A. Lopez, Sujeet Kumar
  • Publication number: 20210336251
    Abstract: Improved negative electrodes can comprise a silicon based active material blended with graphite to provide more stable cycling at high energy densities. In some embodiments, the negative electrodes comprise a blend of polyimide binder mixed with a more elastic polymer binder with a nanoscale carbon conductive additive. The silicon-based blended graphite negative electrodes can be matched with positive electrodes comprising nickel rich lithium nickel manganese cobalt oxides to form high energy density cells with good cycling properties.
    Type: Application
    Filed: July 8, 2021
    Publication date: October 28, 2021
    Inventors: Subramanian Venkatachalam, Sanjeev Sharma, Xianyu Iris Li, Pedro A. Hernandez-Gallegos, Charan Masarapu, Sujeet Kumar, Herman A. Lopez
  • Patent number: 11094925
    Abstract: Improved negative electrodes can comprise a silicon based active material blended with graphite to provide more stable cycling at high energy densities. In some embodiments, the negative electrodes comprise a blend of polyimide binder mixed with a more elastic polymer binder with a nanoscale carbon conductive additive. The silicon-based blended graphite negative electrodes can be matched with positive electrodes comprising nickel rich lithium nickel manganese cobalt oxides to form high energy density cells with good cycling properties.
    Type: Grant
    Filed: April 9, 2018
    Date of Patent: August 17, 2021
    Assignee: Zenlabs Energy, Inc.
    Inventors: Subramanian Venkatachalam, Sanjeev Sharma, Xianyu Iris Li, Pedro A. Hernandez-Gallegos, Charan Masarapu, Sujeet Kumar, Herman A. Lopez
  • Publication number: 20210135197
    Abstract: Composite silicon based materials are described that are effective active materials for lithium ion batteries. The composite materials comprise processed, e.g., high energy mechanically milled, silicon suboxide and graphitic carbon in which at least a portion of the graphitic carbon is exfoliated into graphene sheets. The composite materials have a relatively large surface area, a high specific capacity against lithium, and good cycling with lithium metal oxide cathode materials. The composite materials can be effectively formed with a two-step high energy mechanical milling process. In the first milling process, silicon suboxide can be milled to form processed silicon suboxide, which may or may not exhibit crystalline silicon x-ray diffraction. In the second milling step, the processed silicon suboxide is milled with graphitic carbon. Composite materials with a high specific capacity and good cycling can be obtained in particular with balancing of the processing conditions.
    Type: Application
    Filed: December 23, 2020
    Publication date: May 6, 2021
    Inventors: Yogesh Kumar Anguchamy, Haixia Deng, Yongbong Han, Charan Masarapu, Sujeet Kumar, Herman A. Lopez
  • Patent number: 10886526
    Abstract: Composite silicon based materials are described that are effective active materials for lithium ion batteries. The composite materials comprise processed, e.g., high energy mechanically milled, silicon suboxide and graphitic carbon in which at least a portion of the graphitic carbon is exfoliated into graphene sheets. The composite materials have a relatively large surface area, a high specific capacity against lithium, and good cycling with lithium metal oxide cathode materials. The composite materials can be effectively formed with a two step high energy mechanical milling process. In the first milling process, silicon suboxide can be milled to form processed silicon suboxide, which may or may not exhibit crystalline silicon x-ray diffraction. In the second milling step, the processed silicon suboxide is milled with graphitic carbon. Composite materials with a high specific capacity and good cycling can be obtained in particular with balancing of the processing conditions.
    Type: Grant
    Filed: June 13, 2013
    Date of Patent: January 5, 2021
    Assignee: Zenlabs Energy, Inc.
    Inventors: Yogesh Kumar Anguchamy, Haixia Deng, Yongbong Han, Charan Masarapu, Sujeet Kumar, Herman A. Lopez
  • Publication number: 20200411901
    Abstract: Improved negative electrodes can comprise a silicon based active material blended with graphite to provide more stable cycling at high energy densities. In some embodiments, the negative electrodes comprise a blend of polyimide binder mixed with a more elastic polymer binder with a nanoscale carbon conductive additive. Electrolytes have been formulated that provide for extended cycling of cells incorporating a mixture of a silicon-oxide based active material with graphite active material in negative electrodes that can be matched with positive electrodes comprising nickel rich lithium nickel manganese cobalt oxides to cells with unprecedented cycling properties for large capacity cell based on a silicon negative electrode active material.
    Type: Application
    Filed: August 30, 2019
    Publication date: December 31, 2020
    Inventors: Yingnan Dong, Subramanian Venkatachalam, Herman A. Lopez