Abstract: Disclosed herein is a method of forming vias in electrical laminates comprising laminating a sheet having a layer comprising a crosslinkable polymer composition to a substrate wherein the crosslinkable polymer composition has a viscosity at lamination temperatures in the range of 200 Pa-s to 100,000 Pa-s, forming at least one via in the crosslinkable polymer layer by laser ablation; and after the forming of the at least one via, thermally curing the crosslinkable polymer layer. According to certain embodiments the cross linkable polymer composition has a viscosity at lamination temperature of at least 5000 Pa-s. This method yields good lamination results, good via profiles, and good desmear results when such compositions are used and the via is laser ablated before cure.

Abstract: Disclosed herein is a method of forming vias in electrical laminates comprising laminating a sheet having a layer comprising a crosslinkable polymer composition to a substrate wherein the crosslinkable polymer composition has a viscosity at lamination temperatures in the range of 200 Pa·s to 100,000 Pa·s, forming at least one via in the crosslinkable polymer layer by laser ablation; and after the forming of the at least one via, thermally curing the crosslinkable polymer layer. According to certain embodiments the cross linkable polymer composition has a viscosity at lamination temperature of at least 5000 Pa·s. This method yields good lamination results, good via profiles, and good desmear results when such compositions are used and the via is laser ablated before cure.

Abstract: Compositions of arylene oligomers and certain curing agents are useful to provide arylene polymer coatings having improved mechanical properties when cured in an oxygen-containing atmosphere. Methods of curing such compositions are also provided.

Abstract: Compositions of arylene oligomers and certain curing agents are useful to provide arylene polymer coatings having improved mechanical properties when cured in an oxygen-containing atmosphere. Methods of curing such compositions are also provided.

Abstract: Underfill structures useful as pre-applied underfill materials comprise a polymer layer having a first filled polymer region having a first viscosity and a second filled polymer region having a second viscosity, wherein the first viscosity is less than the second viscosity. Electronic assemblies comprising a chip or die and a substrate are formed using such multi-layer structured pre-applied underfill.

Abstract: The present invention provides a composite light guide plate having a thickness of more than about 1 mm, for use in LCD backlights or in general illumination devices. In the fabrication method of the present invention the extrusion roll molding process is combined with coating and lamination steps to enable a cost effective roll-to-roll or roll-to-sheet manufacture of the thick composite light guide plate wherein one or both principal surfaces of the light guide plate contain a pattern to enable extraction and redirection of light by the light guide plate from a light source or multiple light sources placed at one or multiple edges of the light guide plate. The composite light guide plate comprises a patterned film and a pre-cut sheet joined together by an adhesive layer.

Abstract: The present invention provides a composite light guide plate having a thickness of more than about 1 mm, for use in LCD backlights or in general illumination devices. In the fabrication method of the present invention the extrusion roll molding process is combined with coating and lamination steps to enable a cost effective roll-to-roll or roll-to-sheet manufacture of the thick composite light guide plate wherein one or both principal surfaces of the light guide plate contain a pattern to enable extraction and redirection of light by the light guide plate from a light source or multiple light sources placed at one or multiple edges of the light guide plate. The composite light guide plate comprises a patterned film and a pre-cut sheet joined together by an adhesive layer.

Abstract: The present invention provides an extrusion casting method for making composite light guide plates with a thickness of more than about 1 mm, for use in LCD backlights or in general illumination devices. In the fabrication method of the present invention the extrusion roll molding process is combined with coating and lamination steps to enable a cost effective roll-to-roll or roll-to-sheet manufacture of thick composite light guide plates wherein one or both principal surfaces of the light guide plate contain a pattern to enable extraction and redirection of light by the light guide plate from a light source or multiple light sources placed at one or multiple edges of the light guide plate. The composite light guide plate comprises a patterned film and a pre-cut sheet joined together by an adhesive layer.

Abstract: The present invention provides an integrated backlight illumination assembly for an LCD display comprising, a plurality of solid state light sources for providing a point light source and a plurality of light guide films having light redirecting areas provided between the plurality of solid state light sources for redirecting and spreading the point light sources to a uniform plane of light. The invention further provides at least one polymer diffusion bar covering said solid state light sources and spacer collar rings comprising an optical spacer, collar section and an anchoring feature, wherein the spacer collar rings are located around a perimeter of the diffusion bar.

Abstract: The present invention provides an optical sheet having a plurality of light guide plate patterns, each light guide plate pattern having a micro-patterned output surface for emitting light, and a micro-patterned bottom surface opposing to the output surface. The optical sheet is made in steps comprising extruding a first resin into the nip between a pressure roller and a patterned roller to form an extruded layer at a patterned roller surface temperature T1 and a nip pressure P1, the layer having an unpatterned surface and a patterned surface, the patterned surface having a pattern transferred from the patterned roller; and printing a discrete pattern on the unpatterned surface of the extruded layer to form the optical sheet comprising the plurality of light guide plate patterns.

Abstract: The present invention provides an optical sheet having a plurality of light guide plate patterns, each light guide plate pattern having a micro-patterned output surface for emitting light, and a micro-patterned bottom surface opposing to the output surface, made in steps comprising: extruding a first resin into the nip between a first pressure roller and a first patterned roller to form a first layer at a first patterned roller surface temperature T1 and a first nip pressure P1, the first layer having an unpatterned surface and a patterned surface, the patterned surface having a micro-pattern transferred from the first patterned roller, and conveying the first layer into a nip between a second patterned roller and a second pressure roller in a second extrusion station; and extruding a second resin into the nip between the second pressure roller and the second patterned roller and onto the unpatterned surface of the first layer to form a second layer at a second patterned roller surface temperature T2 and a se

Abstract: The present invention provides an optical sheet having a plurality of light guide plate patterns, each light guide plate pattern having a micro-patterned output surface for emitting light, and a micro-patterned bottom surface opposing to the output surface.

Abstract: The present invention provides an optical sheet having a plurality of light guide plates patterns, each light guide plate pattern having a micro-patterned output surface for emitting light, and a micro-patterned bottom surface opposing to the output surface. The optical sheet is made in steps comprising: extruding a resin into the nip between a first patterned roller and a second patterned roller at a first patterned roller surface temperature T1, a second patterned roller temperature T2, and a nip pressure P1, to form the optical sheet, the optical sheet having a first patterned surface and a second patterned surface, the first patterned surface having a micro-pattern transferred from the first patterned roller and the second patterned surface having a micro-pattern transferred from the second patterned roller.

Abstract: The present invention provides an optical sheet having a plurality of light guide plate patterns, each light guide plate pattern having a micro-patterned output surface for emitting light, and a micro-patterned bottom surface opposing to the output surface. The optical sheet is made in steps comprising: extruding a resin into the nip between a patterned roller and a patterned carrier film at a patterned roller temperature T1 and a nip pressure P1, to form the optical sheet, the optical sheet having a first patterned surface and a second patterned surface, the first patterned surface having a micro-pattern transferred from the patterned roller and the second patterned surface having a micro-pattern transferred from the patterned carrier film; and peeling off the patterned carrier film from the optical sheet.

Abstract: The present invention provides a light guide plate having an input surface for receiving light from a light source, a micro-patterned output surface for emitting light, and a micro-patterned bottom surface opposing to the output surface. The invention provides extruding a resin into the nip between a first patterned roller and a second patterned roller at a first patterned roller surface temperature T1, a second patterned roller temperature T2, and a nip pressure P1, to form an optical sheet, the optical sheet having a first patterned surface and a second patterned surface, the first patterned surface having a pattern transferred from the first patterned roller and the second patterned surface having a pattern transferred from the second patterned roller, and cutting and finishing the said optical sheet into a plurality of double-sided light guide plates having the specified length and width dimensions.

Abstract: The present invention provides a light guide plate having an input surface for receiving light from a light source, a micro-patterned output surface for emitting light, and a micro-patterned bottom surface opposing to the output surface, made in steps comprising: extruding a resin into the nip between a pressure roller and a patterned roller to form a layer at a patterned roller surface temperature T1 and a nip pressure P1, the layer having an un-patterned surface and a patterned surface, the patterned surface having a pattern transferred from the patterned roller. Printing a discrete pattern on the un-patterned surface of the layer to form an optical sheet comprising a plurality of light guide plate patterns, and cutting and finishing the said optical sheet into a plurality of double-sided light guide plates having the specified length and width dimensions.

Abstract: The present invention provides a light guide plate having an input surface for receiving light from a light source, a micro-patterned output surface for emitting light, and a micro-patterned bottom surface opposing to the output surface, made in steps comprising: extruding a first resin into the nip between a first pressure roller and a first patterned roller to form a first layer. Extruding a second resin into the nip between a second pressure roller and a second patterned roller to form a second layer. Laminating the first layer and the second layer at their unpatterned surfaces to form an optical sheet comprising a plurality of light guide plate patterns, and cutting and finishing the optical sheet into a plurality of double-sided light guide plates having the specified length and width dimensions.

Abstract: The present invention provides an integrated backlight illumination assembly for an LCD display comprising, a plurality of solid state light sources for providing a point light source and a plurality of light guide films having light redirecting areas provided between the plurality of solid state light sources for redirecting and spreading the point light sources to a uniform plane of light. The invention further provides at least one polymer diffusion bar covering said solid state light sources and spacer collar rings comprising an optical spacer, collar section and an anchoring feature, wherein the spacer collar rings are located around a perimeter of the diffusion bar.

Abstract: The present invention provides a light guide plate having an input surface for receiving light from a light source, a micro-patterned output surface for emitting light, and a micro-patterned bottom surface opposing to the output surface, made in steps comprising: extruding a resin into the nip between a patterned roller and a patterned carrier film at a nip pressure P1, to form an optical sheet, the optical sheet having a first patterned surface and a second patterned surface, the first patterned surface having a micro-pattern transferred from the patterned roller and the second patterned surface having a micro-pattern transferred from the patterned carrier film, peeling off the patterned carrier film from the optical sheet; and cutting and finishing the said optical sheet into a plurality of double-sided light guide plates having the specified length and width dimensions.

Abstract: The present invention provides a light guide plate having an input surface for receiving light from a light source, a micro-patterned output surface for emitting light, and a micro-patterned bottom surface opposing to the output surface, made in steps comprising: extruding a first resin into the nip between a first pressure roller and a first patterned roller to form a first layer. Extruding a second resin into the nip between a second pressure roller and a second patterned roller and onto the unpatterned surface of the first layer to form a second layer. The second layer having a pattern transferred from the second patterned roller; the combined first and second layers form an optical sheet comprising a plurality of light guide plate patterns and cutting and finishing the optical sheet into a plurality of double-sided light guide plates having the specified length and width dimensions.