Patents by Inventor Hideaki Kaga
Hideaki Kaga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240077634Abstract: A metal detecting device includes: a transfer section that transfers an inspection target object, along a path that passes between a first magnet and a second magnet; a first magnetic sensor that is arranged so as to be aligned with the first magnet and that outputs a first signal; and a second magnetic sensor that is arranged so as to be aligned with the second magnet and that outputs a second signal, whether or not the inspection target object contains metal being determined on the basis of strength of the first signal and a phase difference between the first signal and the second signal.Type: ApplicationFiled: August 18, 2023Publication date: March 7, 2024Applicant: SINTOKOGIO, LTD.Inventors: Yoshiyasu MAKINO, Tatsuya YAMADA, Hideaki KAGA
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Patent number: 11446786Abstract: An object is to enable accurate machining by enabling shots to be accurately blasted on a workpiece even while workpiece is being deformed. A part manufacturing system includes: a peening device including a nozzle that projects a plurality of shots toward a workpiece, and a sensor that detects a distance to the workpiece; and a machining robot including a hand to which the peening device is attached, and a control unit that adjusts a position or an orientation of the peening device by controlling the hand based on the distance detected by the sensor.Type: GrantFiled: February 14, 2018Date of Patent: September 20, 2022Assignees: MITSUBISHI HEAVY INDUSTRIES, LTD., SINTOKOGIO, LTD.Inventors: Takashi Kozaki, Kosuke Akanuma, Hideaki Kaga, Kyoichi Iwata, Seiya Ikeda
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Publication number: 20190389035Abstract: An object is to enable accurate machining by enabling shots to be accurately blasted on a workpiece even while workpiece is being deformed. A part manufacturing system includes: a peening device including a nozzle that projects a plurality of shots toward a workpiece, and a sensor that detects a distance to the workpiece; and a machining robot including a hand to which the peening device is attached, and a control unit that adjusts a position or an orientation of the peening device by controlling the hand based on the distance detected by the sensor.Type: ApplicationFiled: February 14, 2018Publication date: December 26, 2019Applicants: MITSUBISHI HEAVY INDUSTRIES, LTD., SINTOKOGIO, LTD.Inventors: Takashi Kozaki, Kosuke Akanuma, Hideaki Kaga, Kyoichi Iwata, Seiya Ikeda
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Patent number: 10048227Abstract: The present invention provides a surface property inspection method and apparatus for inspecting the surface properties of a test object subjected to two stages of shot peening. The present invention is an apparatus 1 includes an AC power supply, an AC bridge circuit, and an evaluation apparatus. The AC bridge circuit is constituted by a variable resistor, a reference detector and inspection detector. The inspection detector includes a coil wound so as to oppose the surface property inspection area of the test object M; an eddy current is excited in the test object M by supplying AC power to the coil. A pass/fail judgment of the first shot peening can be made by inspecting the surface properties of a test object subjected to a second shot peening only after the second shot peening is completed.Type: GrantFiled: October 8, 2014Date of Patent: August 14, 2018Assignee: SINTOKOGIO, LTD.Inventors: Yoshiyasu Makino, Hideaki Kaga
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Patent number: 10035241Abstract: The purpose of the present invention is to provide a shot processing device and a projector such that the projection amount of a projection material can be minimized.Type: GrantFiled: June 8, 2015Date of Patent: July 31, 2018Assignee: SINTOKOGIO, LTD.Inventors: Hideaki Kaga, Hiroaki Suzuki, Shoichi Yamamoto, Masato Umeoka, Takuya Koyama
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Patent number: 10010998Abstract: The purpose of the present invention is to provide a shot peening apparatus for which size increase is limited by projecting a shot material evenly on a workpiece using a single projector. The present invention provides a shot peening apparatus equipped with a workpiece-conveying mechanism for conveying a workpiece and a projector for projecting a shot material at the workpiece. The workpiece-conveying mechanism is equipped with: a pair of rollers, which extend in the workpiece conveyance direction, on which the workpieces are loaded, and which are rotated centered on the longitudinal axis line; an endless chain; and conveyance members for pressing and conveying workpieces in the conveyance direction.Type: GrantFiled: April 29, 2016Date of Patent: July 3, 2018Assignee: SINTOKOGIO, LTD.Inventors: Hideaki Kaga, Hiroaki Suzuki, Shoichi Yamamoto, Masato Umeoka, Takuya Koyama
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Patent number: 9964520Abstract: To provide a surface property inspection device and method capable of inspecting the surface treatment state of treated material subjected to surface treatments. A surface property inspection device 1 includes an AC power supply 10, an AC bridge circuit 20, and an evaluation apparatus 30, and the AC bridge circuit 20 is formed by a variable resistor 21 with a distribution ratio of ?, a reference detector 22, and an inspection detector 23. The inspection detector 23 includes a coil 23b wound so as to oppose the surface property inspection area of the test object M; an eddy current is excited in the test object M by supplying AC power to the coil 23b. A reference test object S with the same structure as the test object M is placed in the reference detector 22 to cancel inspection environment effects.Type: GrantFiled: September 19, 2014Date of Patent: May 8, 2018Assignee: SINTOKOGIO, LTD.Inventors: Yoshiyasu Makino, Kazuhiro Ota, Hideaki Kaga
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Patent number: 9770806Abstract: The purpose of the present invention is to provide a drum-type shot peening device capable of shortening processing time. This shot peening device comprises: a bottomed, cylindrical drum having one end thereof open; and a projector provided on the open side of the drum and which projects projection material on to a workpiece inserted inside the drum.Type: GrantFiled: April 29, 2016Date of Patent: September 26, 2017Assignee: SINTOKOGIO, LTD.Inventors: Hideaki Kaga, Hiroaki Suzuki, Shoichi Yamamoto, Masato Umeoka, Takuya Koyama
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Publication number: 20170144269Abstract: The purpose of the present invention is to provide a shot processing device and a projector such that the projection amount of a projection material can be minimized.Type: ApplicationFiled: June 8, 2015Publication date: May 25, 2017Applicant: SINTOKOGIO, LTD.Inventors: Hideaki KAGA, Hiroaki SUZUKI, Shoichi YAMAMOTO, Masato UMEOKA, Takuya KOYAMA
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Patent number: 9638668Abstract: To provide a surface property inspection apparatus, surface property inspection system, and surface property inspection method capable of inspecting the surface processing state of processed material subjected to surface processing such as shot-peening, heat treatment, or nitriding with high accuracy and low vulnerability to temperature changes in the inspection environment. Surface property inspection apparatus is furnished with a AC power supply, a AC bridge circuit, and an evaluation device; AC bridge circuit comprises variable resistor with which distribution ratio ? is variable, reference detector, and inspection detector. Inspection detector is furnished with a coil wound so as to oppose the surface property inspection region of object under inspection M, and by supplying AC power from AC power supply to coil, an eddy current is excited in object under inspection M.Type: GrantFiled: May 8, 2015Date of Patent: May 2, 2017Assignee: SINTOKOGIO, LTD.Inventors: Yoshiyasu Makino, Hideaki Kaga
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Publication number: 20170108470Abstract: The present invention provides a surface property inspection method and apparatus for inspecting the surface properties of a test object subjected to two stages of shot peening. The present invention is an apparatus 1 includes an AC power supply, an AC bridge circuit, and an evaluation apparatus. The AC bridge circuit is constituted by a variable resistor, a reference detector and inspection detector. The inspection detector includes a coil wound so as to oppose the surface property inspection area of the test object M; an eddy current is excited in the test object M by supplying AC power to the coil. A pass/fail judgment of the first shot peening can be made by inspecting the surface properties of a test object subjected to a second shot peening only after the second shot peening is completed.Type: ApplicationFiled: October 8, 2014Publication date: April 20, 2017Applicant: SINTOKOGIO, LTD.Inventors: Yoshiyasu MAKINO, Hideaki KAGA
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Publication number: 20160354897Abstract: The purpose of the present invention is to provide a drum-type shot peening device capable of shortening processing time. This shot peening device comprises: a bottomed, cylindrical drum having one end thereof open; and a projector provided on the open side of the drum and which projects projection material on to a workpiece inserted inside the drum.Type: ApplicationFiled: April 29, 2016Publication date: December 8, 2016Inventors: Hideaki KAGA, Hiroaki SUZUKI, Shoichi YAMAMOTO, Masato UMEOKA, Takuya KOYAMA
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Publication number: 20160341699Abstract: To provide a surface property inspection device and method capable of inspecting the surface treatment state of treated material subjected to surface treatments. A surface property inspection device 1 includes an AC power supply 10, an AC bridge circuit 20, and an evaluation apparatus 30, and the AC bridge circuit 20 is formed by a variable resistor 21 with a distribution ratio of ?, a reference detector 22, and an inspection detector 23. The inspection detector 23 includes a coil 23b wound so as to oppose the surface property inspection area of the test object M; an eddy current is excited in the test object M by supplying AC power to the coil 23b. A reference test object S with the same structure as the test object M is placed in the reference detector 22 to cancel inspection environment effects.Type: ApplicationFiled: September 19, 2014Publication date: November 24, 2016Inventors: Yoshiyasu MAKINO, Kazuhiro OTA, Hideaki KAGA
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Publication number: 20160318153Abstract: The purpose of the present invention is to provide a shot peening apparatus for which size increase is limited by projecting a shot material evenly on a workpiece using a single projector. The present invention provides a shot peening apparatus equipped with a workpiece-conveying mechanism for conveying a workpiece and a projector for projecting a shot material at the workpiece. The workpiece-conveying mechanism is equipped with: a pair of rollers, which extend in the workpiece conveyance direction, on which the workpieces are loaded, and which are rotated centered on the longitudinal axis line; an endless chain; and conveyance members for pressing and conveying workpieces in the conveyance direction.Type: ApplicationFiled: April 29, 2016Publication date: November 3, 2016Inventors: Hideaki KAGA, Hiroaki SUZUKI, Shoichi YAMAMOTO, Masato UMEOKA, Takuya KOYAMA
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Publication number: 20150241391Abstract: To provide a surface property inspection apparatus, surface property inspection system, and surface property inspection method capable of inspecting the surface processing state of processed material subjected to surface processing such as shot-peening, heat treatment, or nitriding with high accuracy and low vulnerability to temperature changes in the inspection environment. Surface property inspection apparatus is furnished with a AC power supply, a AC bridge circuit, and an evaluation device; AC bridge circuit comprises variable resistor with which distribution ratio ? is variable, reference detector, and inspection detector. Inspection detector is furnished with a coil wound so as to oppose the surface property inspection region of object under inspection M, and by supplying AC power from AC power supply to coil, an eddy current is excited in object under inspection M.Type: ApplicationFiled: May 8, 2015Publication date: August 27, 2015Inventors: Yoshiyasu MAKINO, Hideaki KAGA
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Patent number: 7832243Abstract: A shot-peening device(s) is installed on a side of a cabinet defining an ejection chamber in the cabinet. Shots ejected from the device to a workpiece fall and are conveyed in a horizontal direction by a horizontal screw conveyor positioned above a lower end of the cabinet and then conveyed upward by a vertical screw conveyor whose base end is above the lower end of the cabinet. The shots pass from an upper section of the vertical screw conveyor through a chute to reach an opening/closing gate. When the gate is opened and the shots are supplied to the device(s) for re-ejeciton, a portion of the shots is cause to overflow from the gate. The overflowed shots are caused to pass through a separator to remove impurities and then returned to the horizontal screw conveyor.Type: GrantFiled: May 19, 2005Date of Patent: November 16, 2010Assignee: Sintokogio, Ltd.Inventors: Koji Ushida, Mitsuo Ishikawa, Hiroaki Watanabe, Hideaki Kaga, Nobuyoshi Kawai, Akikazu Yokoi
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Publication number: 20080066512Abstract: Impeller-type ejectors (2) are installed on the surfaces on both sides of a cabinet (1) defining an ejection chamber in the cabinet. Shots ejected from the ejectors (2) to a workpiece and fallen are conveyed in the horizontal direction by a horizontal screw conveyor (4) positioned above the lower end of the cabinet (1) and then conveyed upward by a vertical screw conveyer (5) whose base end is above the lower end of the cabinet (1). The shots pass from the upper section of the vertical screw conveyer (5) through a chute (8) to reach an opening/closing gate (9). When the gate (9) is opened and the shots are supplied to the ejectors (2) for re-ejection, a portion of the shots is caused to overflow from the gate (9). The overflowed shots are caused to pass through a separator (11) and a sieve device (15) to remove impurities and then returned to the horizontal screw conveyor (4).Type: ApplicationFiled: May 19, 2005Publication date: March 20, 2008Inventors: Koji Ushida, Mitsuo Ishikawa, Hiroaki Watanabe, Hideaki Kaga, Nobuyoshi Kawai, Akikazu Yokoi
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Publication number: 20060289090Abstract: This invention relates to a method for fining a surface of a metal product to form crystal grains having sizes less than 1 ? m at their surfaces and the metal product produced thereby. The method is comprised of a process for forming crystal grains having sizes less than 1 ? m at the surface of the metal product by projecting or peening shots or projectiles while a power per unit of area of the surface, which power is caused by projecting or peening shots or projectiles, is controlled at a predetermined value.Type: ApplicationFiled: December 25, 2003Publication date: December 28, 2006Inventors: Minoru Umemoto, Kouichi Tsuchiya, Yoshikazu Todaka, Mitsugi Uemura, Hideaki Kaga, Junkou Kurosaki
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Patent number: 6694789Abstract: A system for shot peening that includes an enclosure in which are provided a workpiece W to be shot peened and a nozzle for projecting the shot particles. A memory stores data for maximizing the anticipated shot-peening intensity at the workpiece based on the predetermined conditions of the shot peening. Then a calculating circuitry determines the conditions of the shot peening to be carried out in the system to maximize an anticipated shot-peening intensity at the workpiece based on the stored data from the memory and the selected type of the shot-peening process to be applied to the workpiece before the shot particles have been actually projected. The nozzle is then actuated under the determined conditions such that it projects the shot particles and directs them onto the workpiece. The shot-peening intensity of the actually projected shot particles at the workpiece is measured by a measuring device.Type: GrantFiled: April 26, 2002Date of Patent: February 24, 2004Assignee: Sintokogio, Ltd.Inventors: Masatoshi Yamamoto, Hideaki Kaga
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Patent number: 6640596Abstract: An improved apparatus for detecting the intensity of shot peening by detecting at least one of the number of shot that have collided with the apparatus and the intensity of the colliding shot, comprising a box-like case having an opening at its top; a first resilient member disposed under the top of the case; a hollow supporting member resiliently supported in the case between the first resilient member and a second resilient member which is mounted in the case, the hollow supporting member including a third resilient member mounted therein; a shot collision propagating member supported by the hollow supporting member to close the opening of the top of the box-like case by way of the first resilient member, the shot collision propagating member producing and propagating an elastic wave when colliding with a shot; a transducer, for receiving the propagating elastic wave from the shot collision propagating member and converting the elastic wave to high frequency signals, disposed in the hollow supporting memberType: GrantFiled: April 5, 2002Date of Patent: November 4, 2003Assignee: Sintokogio Ltd.Inventors: Masatoshi Yamamoto, Hideaki Kaga