Patents by Inventor Hideaki Katsuta

Hideaki Katsuta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11420226
    Abstract: An object achieved by the present invention is to provide a coated article having excellent appearance, corrosion resistance, weatherability, and chipping resistance obtained by a wet-on-wet coating.
    Type: Grant
    Filed: April 11, 2017
    Date of Patent: August 23, 2022
    Assignee: KANSAI PAINT CO., LTD.
    Inventors: Hirohisa Tsuda, Toshiki Takenaka, Michihiro Fujita, Hideaki Katsuta
  • Patent number: 10961400
    Abstract: The present invention provides the following method for forming a multilayer coating film. The method comprises forming an uncured coating film of a specific primer paint composition (A) on a substrate, forming a top coating film of a specific top paint composition (B) on the uncured coating film, and simultaneously drying the films. The primer paint composition (A) is a paint composition comprising an epoxy resin (a1), a rust preventive pigment (a2), a color pigment (a3), and an extender pigment (a4); and the top paint composition (B) is a paint composition comprising an acrylic resin (b1) and an active methylene blocked polyisocyanate compound (b2).
    Type: Grant
    Filed: April 11, 2017
    Date of Patent: March 30, 2021
    Assignee: KANSAI PAINT CO., LTD.
    Inventors: Keitaro Yamamoto, Masahiro Tada, Hirohisa Tsuda, Hideaki Katsuta
  • Publication number: 20190292379
    Abstract: The present invention provides the following method for forming a multilayer coating film. The method comprises forming an uncured coating film of a specific primer paint composition (A) on a substrate, forming a top coating film of a specific top paint composition (B) on the uncured coating film, and simultaneously drying the films. The primer paint composition (A) is a paint composition comprising an epoxy resin (a1), a rust preventive pigment (a2), a color pigment (a3), and an extender pigment (a4); and the top paint composition (B) is a paint composition comprising an acrylic resin (b1) and an active methylene blocked polyisocyanate compound (b2).
    Type: Application
    Filed: April 11, 2017
    Publication date: September 26, 2019
    Applicant: KANSAI PAINT CO., LTD.
    Inventors: Keitaro YAMAMOTO, Masahiro TADA, Hirohisa TSUDA, Hideaki KATSUTA
  • Publication number: 20190168255
    Abstract: An object achieved by the present invention is to provide a coated article having excellent appearance, corrosion resistance, weatherability, and chipping resistance obtained by a wet-on-wet coating.
    Type: Application
    Filed: April 11, 2017
    Publication date: June 6, 2019
    Applicant: KANSAI PAINT CO., LTD.
    Inventors: Hirohisa TSUDA, Toshiki TAKENAKA, Michihiro FUJITA, Hideaki KATSUTA
  • Publication number: 20120305862
    Abstract: This invention provides a water-based primer composition comprising (A) an aqueous dispersion of modified polyolefin, (B) an aqueous urethane resin and/or aqueous acrylic resin, (C) a pyrazole-blocked polyisocyanate compound and (D) an electrically conducting pigment, its (C) pyrazole-blocked polyisocyanate compound content being within a range of 5-50 mass % based on the total solid content of the components (A), (B) and (C), said electrically conducting pigment (D) containing an electrically conducting metal oxide (D-1), and the content of the electrically conducting pigment (D) being within a range of 50-200 mass parts per 100 mass parts of the total solid resin content in the composition; and also methods for coating plastic shaped articles using the composition.
    Type: Application
    Filed: February 3, 2011
    Publication date: December 6, 2012
    Inventors: Naoko Kasahara, Hideaki Katsuta, Yasuhiro Tomizaki, Kazutaka Ogura, Hiroshi Murata, Hironori Tonomura
  • Publication number: 20110293948
    Abstract: This invention discloses a coating method of plastic molded articles, which can form multilayer coating film composed of three layers of water-based primer, water-based base paint and clear paint, the film excelling in adherability to plastic molded articles, water resistance and durability, even when low-temperature baking at not higher than 100° C. is carried out in 3-coat-1-bake system.
    Type: Application
    Filed: October 17, 2007
    Publication date: December 1, 2011
    Inventors: Masaki Tanaka, Yasushi Nakao, Naruhito Ueno, Hideaki Katsuta, Hironori Tonomura, Hirokazu Yuasa, Takahisa Sudo
  • Patent number: 7964116
    Abstract: An aqueous primer composition comprising (A) a modified polyolefin aqueous dispersion, (B) an aqueous urethane resin and/or aqueous acrylic resin, (C) a conductive metal oxide and (D) aluminum flakes, characterized in that the solid mass ratio of component (A)/component (B) is in the range of 15/85-80/20, component (C) is present in a range of 50-300 parts by mass with respect to 100 parts by mass of the total resin solid portion in the composition, and component (D) is present in a range of 1-30 parts by mass with respect to 100 parts by mass of the total resin solid portion in the composition. It is possible to form high-brightness and high-chroma paint colors on plastic molded articles such as automobile bumpers, and to form primer coating films with sufficient conductivity and excellent water resistance and humidity resistance.
    Type: Grant
    Filed: June 24, 2008
    Date of Patent: June 21, 2011
    Assignee: Kansai Paint Co., Ltd.
    Inventors: Hideaki Katsuta, Masaharu Ishiguro
  • Publication number: 20110135936
    Abstract: This invention provides a water-based primer composition comprising an aqueous dispersion of modified polyolefin, aqueous urethane resin and/or aqueous acrylic resin, specific diester compound and electrically conducting pigment, the content of the diester compound being specific. The water-based primer composition excels in adhesive property to plastic substrates, and use of the water-based primer composition enables formation of multilayered coating film excelling in finished appearance and water resistance, being free of layer mixing even when the top coating of the next step is carried out after the primer's application without an intervening preheating.
    Type: Application
    Filed: August 6, 2009
    Publication date: June 9, 2011
    Inventors: Hideaki Katsuta, Masaharu Ishiguro, Naoya Haruta, Takeshi Kishi, Hisakazu Kotake, Yoshizumi Matsuno
  • Patent number: 7718729
    Abstract: The present invention provides an aqueous intermediate coating composition comprising (A) an acrylic emulsion resin having a hydroxy value of 5 to 80 mgKOH/g and an acid value of 1 to 15 mgKOH/g, obtainable by emulsion polymerization of monomer mixture (a) comprising ethyl acrylate, a hydroxy-containing radically polymerizable unsaturated monomer and a carboxy-containing radically polymerizable unsaturated monomer, the ethyl acrylate content of the monomer mixture being 60 wt. % or more; (B) a carboxy-containing resin having a hydroxy value of more than 80 mgKOH/g but not more than 200 mgKOH/g; (C) a curing agent; and (D) a coloring pigment, and having a solids content of 60 wt. % or more. The invention also provides a method for forming a multilayer coating film using said aqueous intermediate coating composition.
    Type: Grant
    Filed: February 15, 2006
    Date of Patent: May 18, 2010
    Assignee: Kansai Paint Co., Ltd.
    Inventors: Hideaki Katsuta, Shingo Sato, Satoru Furusawa, Takato Adachi
  • Publication number: 20090061247
    Abstract: An aqueous resin composition obtained by emulsion polymerization using a polymerizable unsaturated monomer (b) in the presence of an aqueous resin dispersion (A) comprising an acid-modified polyolefin (a), an ether-based solvent and a basic substance. Also, an aqueous coating composition comprising an aqueous resin dispersion (B) obtained by emulsion polymerization of a polymerizable unsaturated monomer (b) in the presence of an aqueous resin dispersion (A) containing an acid-modified polyolefin (a), an ether-based solvent and a basic substance, with resin beads (C), wherein the content of resin beads (C) is 1-30 parts by mass with respect to 100 parts by mass of the total resin solid content of the coating material. The composition has excellent adhesion for plastic bases and allows formation of coated films with excellent water resistance, stain resistance, damage resistance and solvent resistance.
    Type: Application
    Filed: August 20, 2008
    Publication date: March 5, 2009
    Inventors: Yoshiaki Chino, Hideaki Katsuta, Hiromi Harakawa, Kazuo Soga, Kouichi Hirayama, Naoya Haruta
  • Publication number: 20090004487
    Abstract: An aqueous primer composition comprising (A) a modified polyolefin aqueous dispersion, (B) an aqueous urethane resin and/or aqueous acrylic resin, (C) a conductive metal oxide and (D) aluminum flakes, characterized in that the solid mass ratio of component (A)/component (B) is in the range of 15/85-80/20, component (C) is present in a range of 50-300 parts by mass with respect to 100 parts by mass of the total resin solid portion in the composition, and component (D) is present in a range of 1-30 parts by mass with respect to 100 parts by mass of the total resin solid portion in the composition. It is possible to form high-brightness and high-chroma paint colors on plastic molded articles such as automobile bumpers, and to form primer coating films with sufficient conductivity and excellent water resistance and humidity resistance.
    Type: Application
    Filed: June 24, 2008
    Publication date: January 1, 2009
    Inventors: Hideaki Katsuta, Masaharu Ishiguro
  • Patent number: 7357962
    Abstract: An automobile body-used light-colored water based coating composition containing a water dispersion (A1) prepared by water-dispersing a block copolymer resin (A) comprising a copolymer (a1) obtained by copolymerizing a monomer component containing an olefin monomer and a copolymer (a2) obtained by copolymerizing a monomer component containing a carboxyl group or carboxylic anhydride group-containing vinyl monomer, a hydroxyl group-containing resin (B), a curing agent (C) and a color pigment, a resulting coating film having a lightness L* value in accordance with a L*a*b* color system as defined in JIS Z 8729 in the range of 80 or more.
    Type: Grant
    Filed: October 14, 2004
    Date of Patent: April 15, 2008
    Assignee: Kansai Paint Co., Ltd.
    Inventors: Hideaki Katsuta, Shingo Sato, Yoshizumi Matsuno
  • Patent number: 7163979
    Abstract: A water based intercoat coating composition containing (A) a polyester resin comprising, as essential components, an alicyclic polybasic acid (a1) and/or an alicyclic polyhydric alcohol (a2), other polybasic acid (a3) and other polyhydric alcohol (a4), (B) a crosslinking agent, and (C) a water based urethane resin emulsion.
    Type: Grant
    Filed: March 28, 2003
    Date of Patent: January 16, 2007
    Assignee: Kansai Paint Co. Ltd.
    Inventors: Shuichi Okazaki, Hideaki Katsuta, Yutaka Mizutani
  • Publication number: 20060188656
    Abstract: The present invention provides an aqueous intermediate coating composition comprising (A) an acrylic emulsion resin having a hydroxy value of 5 to 80 mgKOH/g and an acid value of 1 to 15 mgKOH/g, obtainable by emulsion polymerization of monomer mixture (a) comprising ethyl acrylate, a hydroxy-containing radically polymerizable unsaturated monomer and a carboxy-containing radically polymerizable unsaturated monomer, the ethyl acrylate content of the monomer mixture being 60 wt. % or more; (B) a carboxy-containing resin having a hydroxy value of more than 80 mgKOH/g but not more than 200 mgKOH/g; (C) a curing agent; and (D) a coloring pigment, and having a solids content of 60 wt. % or more. The invention also provides a method for forming a multilayer coating film using said aqueous intermediate coating composition.
    Type: Application
    Filed: February 15, 2006
    Publication date: August 24, 2006
    Applicant: KANSAI PAINT CO., LTD.
    Inventors: Hideaki Katsuta, Shingo Sato, Satoru Furusawa, Takato Adachi
  • Patent number: 6914116
    Abstract: A light-colored water based intercoat coating composition containing a hydroxyl group-containing resin (A), a curing agent (B) and a color pigment (C), a resulting coating film having a lightness index or a L value of 80 or more, the curing agent (B) being a blocked polyisocyanate curing agent (B1) blocked with a pyrazole blocking agent.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: July 5, 2005
    Assignee: Kansai Paint Co., Ltd.
    Inventors: Hideaki Katsuta, Hideo Sugai, Shingo Sato, Fumio Yamashita
  • Publication number: 20050082169
    Abstract: An automobile body-used light-colored water based coating composition containing a water dispersion (A1) prepared by water-dispersing a block copolymer resin (A) comprising a copolymer (a1) obtained by copolymerizing a monomer component containing an olefin monomer and a copolymer (a2) obtained by copolymerizing a monomer component containing a carboxyl group or carboxylic anhydride group-containing vinyl monomer, a hydroxyl group-containing resin (B), a curing agent (C) and a color pigment, a resulting coating film having a lightness L* value in accordance with a L*a*b* color system as defined in JIS Z 8729 in the range of 80 or more.
    Type: Application
    Filed: October 14, 2004
    Publication date: April 21, 2005
    Inventors: Hideaki Katsuta, Shingo Sato, Yoshizumi Matsuno
  • Publication number: 20050014885
    Abstract: An automobile body external panel-used water based coating composition containing, as essential components, (A) a resin particle containing an olefin polymer and an acrylic polymer in the same particle, (B) a hydroxyl group-containing resin, (C) a curing agent, and (D) a pigment, and a multi-layer coating film-forming method by use of the water based coating composition.
    Type: Application
    Filed: June 9, 2004
    Publication date: January 20, 2005
    Inventors: Hideaki Katsuta, Shingo Sato, Hideo Sugai, Makoto Nakano, Kojiro Kan, Hirotoshi Doki
  • Publication number: 20040030087
    Abstract: A light-colored water based intercoat coating composition containing a hydroxyl group-containing resin (A), a curing agent (B) and a color pigment (C), a resulting coating film having a lightness index or a L value of 80 or more, the curing agent (B) being a blocked polyisocyanate curing agent (B1) blocked with a pyrazole blocking agent.
    Type: Application
    Filed: July 31, 2003
    Publication date: February 12, 2004
    Inventors: Hideaki Katsuta, Hideo Sugai, Shingo Sato, Fumio Yamashita
  • Publication number: 20030187125
    Abstract: A water based intercoat coating composition containing (A) a polyester resin comprising, as essential components, an alicyclic polybasic acid (a1) and/or an alicyclic polyhydric alcohol (a2), other polybasic acid (a3) and other polyhydric alcohol (a4), (B) a crosslinking agent, and (C) a water based urethane resin emulsion.
    Type: Application
    Filed: March 28, 2003
    Publication date: October 2, 2003
    Inventors: Shuichi Okazaki, Hideaki Katsuta, Yutaka Mizutani
  • Publication number: 20030113561
    Abstract: A water based intercoat coating composition containing (A) a polyester resin comprising, as essential components, an alicyclic polybasic acid (a1) and/or an alicyclic polyhydric alcohol (a2), other polybasic acid (a3) and other polyhydric alcohol (a4), (B) a blocked polyisocyanate curing agent, and preferably (C) a water-dispersible blocked polyisocyanate curing agent.
    Type: Application
    Filed: August 19, 2002
    Publication date: June 19, 2003
    Inventors: Hideaki Katsuta, Shuichi Okazaki, Yutaka Mizutani