Abstract: Provided is a device for producing partially reduced iron, with which partially reduced iron having a prescribed reduction ratio can be produced efficiently. The present invention is equipped with: CO sensors that detect the carbon monoxide concentration in an exhaust gas; an O2 sensor that detects the oxygen concentration in an exhaust gas; an exhaust gas circulation device that adjusts the circulating amount of the exhaust gas supplied to a reduction furnace main body, and an air feed device that adjusts the amount of air that being fed; and a control device that controls these devices. The control devices on the basis of the carbon monoxide concentration in the exhaust gas as detected by the CO sensor and the oxygen concentration in the exhaust gas as detected by the O2 sensor.

Abstract: Provided is a device for producing partially reduced iron, with which partially reduced iron having a prescribed reduction ratio can be produced efficiently. The present invention is equipped with: CO sensors that detect the carbon monoxide concentration in an exhaust gas; an O2 sensor that detects the oxygen concentration in an exhaust gas; an exhaust gas circulation device that adjusts the circulating amount of the exhaust gas supplied to a reduction furnace main body, and an air feed device that adjusts the amount of air that being fed; and a control device that controls these devices. The control devices on the basis of the carbon monoxide concentration in the exhaust gas as detected by the CO sensor and the oxygen concentration in the exhaust gas as detected by the O2 sensor.

Abstract: A partially-reduced iron producing apparatus includes: an exhaust gas circulating device which supplies an oxygen-containing gas to raw-material pellets to be heated by a heat of ignition raw-material pellets, the oxygen-containing gas made by circulating part of an exhaust gas discharged from the raw-material pellets by use of the heat of the ignition raw-material pellets heated in a heating furnace and mixing the discharged exhaust gas with air; and a liquid-tar separating device which is provided in the exhaust gas circulating device and which separates a tar component in the exhaust gas from the exhaust gas as a liquid tar.

Abstract: A partially-reduced iron producing apparatus includes: an exhaust gas circulating device supplying an oxygen-containing gas to raw-material pellets to be heated by ignition of raw-material pellets, the oxygen-containing gas made by circulating part of an exhaust gas by use of the heat of the ignition raw-material pellets and mixing the discharged exhaust gas with air; and a liquid-tar separating device which is provided in the exhaust gas circulating device. A partially-reduced iron is produced by heating and reducing the whole of the raw-material pellets in a bed height direction thereof through a combustion region for the raw-material pellets and a heating region for the raw-material pellets, the combustion region formed on an upstream side of an endless grate by supplying the gas having a high oxygen concentration; and the heating region formed downstream of the combustion region of the endless grate by supplying the gas having a low oxygen concentration.

Abstract: A method of producing reduced iron pellets including reducing raw material pellets to obtain reduced iron pellets, and rolling the reduced iron pellets at a temperature ranging between 800 and 1200° C. sufficiently such that the reduced iron pellets undergo sintering.

Abstract: An apparatus for producing reduced iron, and a compact drying method for application to the apparatus are disclosed. The apparatus comprises a pelletizer or a briquetter for mixing and agglomerating coal as a reducing agent and iron ore as iron oxide to form compacts, a dryer for drying the compacts, a circular rotary hearth type reducing furnace for reducing the dried compacts in a high temperature atmosphere, a first heat exchanger for performing heat exchange between a hot off-gas discharged from the reducing furnace and combustion air to be supplied to the reducing furnace, and coolers for cooling the hot off-gas. A second heat exchanger for heating drying air is disposed on an exit side of the first heat exchanger. The drying air heated by the second heat exchanger is supplied to the dryer to dry the compacts with the drying air which is scant in moisture. Consequently, highly efficient, stable drying in the dryer can be performed, and high quality reduced iron can be produced stably.

Abstract: In the production of reduced iron by agglomerating a mixed powder of an iron material and a reducing agent to form compacts like briquettes or pellets, and reducing the compacts in a high temperature atmosphere, when the temperature of reduced compacts is 900° C. or higher, the oxide content in the reduced compacts is set at 11% or more, and the basicity of the reduced compacts is set at 0.5 or higher.

Abstract: An apparatus for producing reduced iron by agglomerating a mixed powder of an iron material and a reducing agent to form compacts like briquettes or pellets, and reducing the compacts in a high temperature atmosphere is disclosed. In the apparatus, a rotary hearth in an annular form is rotatably supported. Right and left furnace walls and a ceiling are provided to cover an area above the rotary hearth, thereby forming a space portion in a high temperature atmosphere. A compact supply portion, and a compact discharge portion are provided adjacently in the ceiling. Partitioning members are provided as partitions between the compact supply portion, the compact discharge portion, and the high temperature atmosphere space portion.

Abstract: An apparatus for producing reduced iron, and a compact drying method for application to the apparatus are disclosed. The apparatus comprises a pelletizer or a briquetter for mixing and agglomerating coal as a reducing agent and iron ore as iron oxide to form compacts, a dryer for drying the compacts, a circular rotary hearth type reducing furnace for reducing the dried compacts in a high temperature atmosphere, a first heat exchanger for performing heat exchange between a hot off-gas discharged from the reducing furnace and combustion air to be supplied to the reducing furnace, and coolers for cooling the hot off-gas. A second heat exchanger for heating drying air is disposed on an exit side of the first heat exchanger. The drying air heated by the second heat exchanger is supplied to the dryer to dry the compacts with the drying air scant in moisture. Consequently, highly efficient, stable drying in the dryer can be performed, and high quality reduced iron can be produced stably.

Abstract: An apparatus for producing reduced iron, and a compact drying method for application to the apparatus are disclosed. The apparatus comprises a pelletizer or a briquetter for mixing and agglomerating coal as a reducing agent and iron ore as iron oxide to form compacts, a dryer for drying the compacts, a circular rotary hearth type reducing furnace for reducing the dried compacts in a high temperature atmosphere, a first heat exchanger for performing heat exchange between a hot off-gas discharged from the reducing furnace and combustion air to be supplied to the reducing furnace, and coolers for cooling the hot off-gas. A second heat exchanger for heating drying air is disposed on an exit side of the first heat exchanger. The drying air heated by the second heat exchanger is supplied to the dryer to dry the compacts with the drying air scant in moisture. Consequently, highly efficient, stable drying in the dryer can be performed, and high quality reduced iron can be produced stably.

Abstract: Several methods and production facilities are provided in order to solve several problems encountered in conventional methods and facilities for producing reduced iron by reducing raw material pellets of a mixture of an iron oxide powder and a reducing material powder in a rotary bed-type reducing furnace and by melting the reduced iron in a sealed-type electro-blast furnace.

Abstract: A method of producing raw material pellets, including forming pellets from a mixture of an iron oxide powder, a coal powder and a binder material after adding adjusting water to the mixture, and drying the pellets, wherein the binder material comprises at least one of tar and at least one of carboxymethylcellulose and polyvinylalcohol.

Abstract: Several methods and production facilities are provided in order to solve several problems encountered in conventional methods and facilities for producing reduced iron by reducing raw material pellets of a mixture of an iron oxide powder and a reducing material powder in a rotary bed-type reducing furnace and by melting the reduced iron in a sealed-type electro-blast furnace.

Abstract: In the production of reduced iron by agglomerating a mixed powder of an iron material and a reducing agent to form compacts like briquettes or pellets, and reducing the compacts in a high temperature atmosphere, when the temperature of reduced compacts is 900° C. or higher, the oxide content in the reduced compacts is set at 11 % or more, and the basicity of the reduced compacts is set at 0.5 or higher.