Patents by Inventor Hideaki Morishima

Hideaki Morishima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220288623
    Abstract: According to an embodiment, a coating head includes a head main body, a first manifold, a first slit, a second manifold, and a second slit. Inside the head main body, the first slit is formed adjacent to the first manifold on a front side, and the second manifold is formed adjacent to the first slit on the front side. The second slit is formed adjacent to the second manifold on the front side, and forms an ejection port to eject a coating liquid from the second manifold to the outside. A dimension of the second slit along a height direction intersecting a front-back direction is larger than that of the first slit along the height direction.
    Type: Application
    Filed: September 13, 2021
    Publication date: September 15, 2022
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hiroki TASHIRO, Hideaki MORISHIMA, Hironori TAKATSUKA
  • Publication number: 20180301688
    Abstract: According to one embodiment, a method for producing an electrode, includes applying tensile force. The electrode includes a strip current collector, a current collector exposed portion, and an active material-containing layer. In the applying tensile force, arranging a strip electrode plate on a roller including a step portion and a recessed portion such that the current collector exposed portion is positioned on the step portion and the active material-containing layer is positioned on the recessed portion, and then applying tensile force to the strip electrode plate in a longitudinal direction of the strip electrode plate.
    Type: Application
    Filed: June 22, 2018
    Publication date: October 18, 2018
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Takashi KOBAYASHI, Hideaki Morishima, Masaomi Nakahata, Kazuhiko Mori, Ikuo Uematsu
  • Patent number: 10038179
    Abstract: According to one embodiment, a method for producing an electrode, includes applying tensile force. The electrode includes a strip current collector, a current collector exposed portion, and an active material-containing layer. In the applying tensile force, arranging a strip electrode plate on a roller including a step portion and a recessed portion such that the current collector exposed portion is positioned on the step portion and the active material-containing layer is positioned on the recessed portion, and then applying tensile force to the strip electrode plate in a longitudinal direction of the strip electrode plate.
    Type: Grant
    Filed: August 16, 2013
    Date of Patent: July 31, 2018
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Takashi Kobayashi, Hideaki Morishima, Masaomi Nakahata, Kazuhiko Mori, Ikuo Uematsu
  • Patent number: 9786909
    Abstract: A nonaqueous electrolyte battery includes a positive electrode, a negative electrode and a nonaqueous electrolyte. The negative electrode contains a lithium compound and a negative electrode current collector supporting the lithium compound. A log differential intrusion curve obtained when a pore size diameter of the negative electrode is measured by mercury porosimetry has a peak in a pore size diameter range of 0.03 to 0.2 ?m and attenuates with a decrease in pore size diameter from an apex of the peak. A specific surface area (excluding a weight of the negative electrode current collector) of pores of the negative electrode found by mercury porosimetry is 6 to 100 m2/g. A ratio of a volume of pores having a pore size diameter of 0.05 ?m or less to a total pore volume is 20% or more.
    Type: Grant
    Filed: June 11, 2014
    Date of Patent: October 10, 2017
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hidesato Saruwatari, Hideaki Morishima, Hiroki Inagaki, Norio Takami
  • Patent number: 9543570
    Abstract: According to one embodiment, there is provided a nonaqueous electrolyte secondary battery. A negative electrode current collector comprises a coated portion on which the negative electrode active material layer is provided and a noncoated portion which is adjacent to the coated portion, in which the negative electrode active material layer is not present. A density of the negative electrode active material layer is within a range of 2.1 g/cc to 2.4 g/cc. A ratio W1/W2 of a mass of the coated portion per unit area (W1) to a mass of the noncoated portion per unit area (W2) is from 0.997 to 1.
    Type: Grant
    Filed: August 23, 2013
    Date of Patent: January 10, 2017
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hideaki Morishima, Takashi Kobayashi, Masaomi Nakahata, Kazuhiko Mori
  • Publication number: 20160087265
    Abstract: A nonaqueous electrolyte battery includes a positive electrode, a negative electrode and a nonaqueous electrolyte. At least one of the positive electrode and the negative electrode comprises a current collector made of aluminum or an aluminum alloy and an active material layer laminated on the current collector. The active material layer contains first active material particles having an average particle diameter of 1 ?m or less and a lithium diffusion coefficient of 1×10?9 cm2/sec or less at 20° C., and second active material particles having an average particle diameter of 2 to 50 ?m. A true density of the second active material particles is larger by 0.01 to 2.5 g/cm3 than a true density of the first active material particles.
    Type: Application
    Filed: November 17, 2015
    Publication date: March 24, 2016
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Hidesato SARUWATARI, Hiroki INAGAKI, Hideaki MORISHIMA, Shinsuke MATSUNO, Yumi FUJITA, Norio TAKAMI
  • Patent number: 9214671
    Abstract: A nonaqueous electrolyte battery includes a positive electrode, a negative electrode and a nonaqueous electrolyte. At least one of the positive electrode and the negative electrode comprises a current collector made of aluminum or an aluminum alloy and an active material layer laminated on the current collector. The active material layer contains first active material particles having an average particle diameter of 1 ?m or less and a lithium diffusion coefficient of 1×10?9 cm2/sec or less at 20° C., and second active material particles having an average particle diameter of 2 to 50 ?m. A true density of the second active material particles is larger by 0.01 to 2.5 g/cm3 than a true density of the first active material particles.
    Type: Grant
    Filed: February 27, 2013
    Date of Patent: December 15, 2015
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hidesato Saruwatari, Hiroki Inagaki, Hideaki Morishima, Shinsuke Matsuno, Yumi Fujita, Norio Takami
  • Patent number: 9178211
    Abstract: A method of producing an electrode including decreasing a yield stress of a slurry containing an active material to two-thirds or less, and applying the slurry to a current collector.
    Type: Grant
    Filed: October 30, 2007
    Date of Patent: November 3, 2015
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hideaki Morishima, Hiroki Inagaki, Hidesato Saruwatari, Shinsuke Matsuno, Yumi Fujita, Norio Takami
  • Patent number: 9142831
    Abstract: According to one embodiment, there is provided a nonaqueous electrolyte secondary battery. A positive electrode current collector comprises a coated portion on which the positive electrode active material layer is provided and a noncoated portion which is adjacent to the coated portion in a direction parallel to the first surface, in which the positive electrode active material layer is not present. A density of the positive electrode active material layer is within a range of 3.1 g/cc to 3.4 g/cc. A ratio W1/W2 of a mass of the coated portion per unit area (W1) to a mass of the noncoated portion per unit area (W2) is from 0.997 to 1.
    Type: Grant
    Filed: August 23, 2013
    Date of Patent: September 22, 2015
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hideaki Morishima, Takashi Kobayashi, Masaomi Nakahata, Kazuhiko Mori
  • Patent number: 9050618
    Abstract: According to one embodiment, a double-sided coating apparatus includes a first coating head arranged on one side of a raw material to coat the one side with a coating liquid by alternately forming a coating region and a non-coating region in a direction crossing a delivery direction, a second coating head arranged on the other side of the raw material to coat the other side with the coating liquid by alternately forming the coating region and the non-coating region in the direction crossing the delivery direction, and a coating roller arranged near a position on the one side of the raw material and opposite to the second coating head across the raw material and having a large-diameter portion and a small-diameter portion with different diameters along an axial direction with the small-diameter portion opposite to the coating region and the large-diameter portion opposite to the non-coating region.
    Type: Grant
    Filed: September 16, 2011
    Date of Patent: June 9, 2015
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Ikuo Uematsu, Masaomi Nakahata, Hideaki Morishima, Kenta Fukatsu
  • Publication number: 20140304981
    Abstract: According to one embodiment, a manufacturing method of an electrode includes supplying a current collector, coating the current collector with a slurry and drying the slurry. In the manufacturing method of the electrode, the current collector is supplied onto a backup roll including annular protruding portions formed on an outer circumferential surface of the backup roll. A surface of the current collector excluding a portion arranged on a plurality of the annular protruding portions is coated with slurry containing an active material. And, then, the slurry is dried.
    Type: Application
    Filed: June 26, 2014
    Publication date: October 16, 2014
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hideaki MORISHIMA, Ikuo UEMATSU, Masaomi NAKAHATA
  • Publication number: 20140308434
    Abstract: According to one embodiment, a manufacturing method of an electrode, includes coating first and second surfaces of a current collector with slurry, and drying. The first surface is coated with the slurry in such a way that a slurry coated portion and a slurry non-coated portion are alternately arranged in a direction perpendicular to a moving direction of the current collector. The slurry non-coated portion is arranged on annular protruding portions of a backup roll. The second surface excluding a portion arranged on the annular protruding portions is coated with the slurry, thereby forming the slurry coated portion. Next, the slurry coated portions are dried.
    Type: Application
    Filed: June 27, 2014
    Publication date: October 16, 2014
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Hideaki Morishima, Ikuo Uematsu, Masaomi Nakahata, Takeshi Toyoshima
  • Publication number: 20140304982
    Abstract: According to one embodiment, a manufacturing method of an electrode, includes coating a first surface of a current collector with slurry, coating a second surface of the current collector with the slurry, and drying. The first and second surfaces are coated with the slurry in such a way that a slurry coated portion and a slurry non-coated portion are alternately arranged in a direction perpendicular to a moving direction of the current collector. The slurry non-coated portion is arranged on annular protruding portions of a backup roll. The slurry coated portion is dried by a drying apparatus. A formula (1), 0<L1, and a formula (2), 0<L2, are satisfied.
    Type: Application
    Filed: June 26, 2014
    Publication date: October 16, 2014
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hideaki MORISHIMA, Ikuo UEMATSU, Masaomi NAKAHATA, Takeshi TOYOSHIMA
  • Publication number: 20140287309
    Abstract: A nonaqueous electrolyte battery includes a positive electrode, a negative electrode and a nonaqueous electrolyte. The negative electrode contains a lithium compound and a negative electrode current collector supporting the lithium compound. A log differential intrusion curve obtained when a pore size diameter of the negative electrode is measured by mercury porosimetry has a peak in a pore size diameter range of 0.03 to 0.2 ?m and attenuates with a decrease in pore size diameter from an apex of the peak. A specific surface area (excluding a weight of the negative electrode current collector) of pores of the negative electrode found by mercury porosimetry is 6 to 100 m2/g. A ratio of a volume of pores having a pore size diameter of 0.05 ?m or less to a total pore volume is 20% or more.
    Type: Application
    Filed: June 11, 2014
    Publication date: September 25, 2014
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Hidesato SARUWATARI, Hideaki MORISHIMA, Hiroki INAGAKI, Norio TAKAMI
  • Patent number: 8808910
    Abstract: A non-aqueous electrolyte secondary battery includes an electrode body including a positive electrode and a negative electrode superimposed upon each other with a separator interposed therebetween. The negative electrode is superimposed upon the positive electrode in a state where a negative electrode active material layer, except the part on a proximal end part of a negative electrode tab, is positioned inside an outer edge of a positive electrode active material layer of the positive electrode. A width H1 of the negative electrode active material layer including the part on the proximal end part of the negative electrode tab, width H2 of the negative electrode active material layer or negative electrode current collector at a part other than the negative electrode tab, and width H3 of the positive electrode active material layer are formed to satisfy the relationships of H2<H3, and (H1?H2)?(H3?H2)÷2.
    Type: Grant
    Filed: August 30, 2013
    Date of Patent: August 19, 2014
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Hideaki Morishima, Takashi Kobayashi, Seiichi Hikata, Yoshikazu Kobayashi, Takahisa Ohsaki, Natsuki Toyota, Haruchika Ishii
  • Patent number: 8785052
    Abstract: A nonaqueous electrolyte battery includes a positive electrode, a negative electrode and a nonaqueous electrolyte. The negative electrode contains a lithium compound and a negative electrode current collector supporting the lithium compound. A log differential intrusion curve obtained when a pore size diameter of the negative electrode is measured by mercury porosimetry has a peak in a pore size diameter range of 0.03 to 0.2 ?m and attenuates with a decrease in pore size diameter from an apex of the peak. A specific surface area (excluding a weight of the negative electrode current collector) of pores of the negative electrode found by mercury porosimetry is 6 to 100 m2/g. A ratio of a volume of pores having a pore size diameter of 0.05 ?m or less to a total pore volume is 20% or more.
    Type: Grant
    Filed: October 11, 2013
    Date of Patent: July 22, 2014
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Hidesato Saruwatari, Hideaki Morishima, Hiroki Inagaki, Norio Takami
  • Publication number: 20140038057
    Abstract: A nonaqueous electrolyte battery includes a positive electrode, a negative electrode and a nonaqueous electrolyte. The negative electrode contains a lithium compound and a negative electrode current collector supporting the lithium compound. A log differential intrusion curve obtained when a pore size diameter of the negative electrode is measured by mercury porosimetry has a peak in a pore size diameter range of 0.03 to 0.2 ?m and attenuates with a decrease in pore size diameter from an apex of the peak. A specific surface area (excluding a weight of the negative electrode current collector) of pores of the negative electrode found by mercury porosimetry is 6 to 100 m2/g. A ratio of a volume of pores having a pore size diameter of 0.05 ?m or less to a total pore volume is 20% or more.
    Type: Application
    Filed: October 11, 2013
    Publication date: February 6, 2014
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Hidesato SARUWATARI, Hideaki Morishima, Hiroki Inagaki, Norio Takami
  • Publication number: 20140004419
    Abstract: A non-aqueous electrolyte secondary battery includes an electrode body including a positive electrode and a negative electrode superimposed upon each other with a separator interposed therebetween. The negative electrode is superimposed upon the positive electrode in a state where a negative electrode active material layer, except the part on a proximal end part of a negative electrode tab, is positioned inside an outer edge of a positive electrode active material layer of the positive electrode. A width H1 of the negative electrode active material layer including the part on the proximal end part of the negative electrode tab, width H2 of the negative electrode active material layer or negative electrode current collector at a part other than the negative electrode tab, and width H3 of the positive electrode active material layer are formed to satisfy the relationships of H2<H3, and (H1?H2)?(H3?H2)÷2.
    Type: Application
    Filed: August 30, 2013
    Publication date: January 2, 2014
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Hideaki MORISHIMA, Takashi Kobayashi, Seiichi Hikata, Yoshikazu Kobayashi, Takahisa Ohsaki, Natsuki Toyota, Haruchika Ishii
  • Publication number: 20130344389
    Abstract: According to one embodiment, there is provided a nonaqueous electrolyte secondary battery. A negative electrode current collector comprises a coated portion on which the negative electrode active material layer is provided and a noncoated portion which is adjacent to the coated portion, in which the negative electrode active material layer is not present. A density of the negative electrode active material layer is within a range of 2.1 g/cc to 2.4 g/cc. A ratio W1/W2 of a mass of the coated portion per unit area (W1) to a mass of the noncoated portion per unit area (W2) is from 0.997 to 1.
    Type: Application
    Filed: August 23, 2013
    Publication date: December 26, 2013
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hideaki MORISHIMA, Takashi KOBAYASHI, Masaomi NAKAHATA, Kazuhiko MORI
  • Publication number: 20130344374
    Abstract: According to one embodiment, there is provided a nonaqueous electrolyte secondary battery. A positive electrode current collector comprises a coated portion on which the positive electrode active material layer is provided and a noncoated portion which is adjacent to the coated portion in a direction parallel to the first surface, in which the positive electrode active material layer is not present. A density of the positive electrode active material layer is within a range of 3.1 g/cc to 3.4 g/cc. A ratio W1/W2 of a mass of the coated portion per unit area (W1) to a mass of the noncoated portion per unit area (W2) is from 0.997 to 1.
    Type: Application
    Filed: August 23, 2013
    Publication date: December 26, 2013
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Hideaki MORISHIMA, Takashi KOBAYASHI, Masaomi NAKAHATA, Kazuhiko MORI