Patents by Inventor Hideaki Onozuka

Hideaki Onozuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8967927
    Abstract: The table on which a workpiece is put can travel on a guide rail mechanism relative to a working head with a cutting tool mounted thereon. The table is connected through a nut to a ball screw part to move in an axial direction thereof as the ball screw part rotates. One end of the ball screw part is supported by a bearing and the other end is connected to a servomotor to be rotationally driven. A hollow part is provided in the table to receive therein a damper mechanism part, which comprises a spring, a damper, and a weight, the table and the weight being arranged to enable traveling separately on guide rails. Thereby, even when the workpiece is heavy, the weight can move relative to the table to effectively damp vibrations of the table in a feed direction.
    Type: Grant
    Filed: July 2, 2010
    Date of Patent: March 3, 2015
    Assignee: Hitachi, Ltd.
    Inventors: Hideaki Onozuka, Koji Utsumi, Toshio Yamanaka, Masayuki Kyoi
  • Publication number: 20140288882
    Abstract: A cutting state quantity caused by processing, in which a cutting tool is rotated, is measured, cutting force components containing a fundamental and harmonics are extracted from a measured signal, a threshold for abnormality determination is calculated on the basis of harmonic ratios that are ratios between the fundamental and harmonics of the cutting force components, a cutting force is calculated from the extracted cutting force components, and an abnormality is determined on the basis of the calculated cutting force and the calculated threshold.
    Type: Application
    Filed: June 25, 2012
    Publication date: September 25, 2014
    Applicant: Hitachi, Ltd.
    Inventors: Nobuaki Nakasu, Hideaki Onozuka
  • Publication number: 20140123740
    Abstract: Provided are a device and a method which determine a threshold value for detecting abnormality in a working path in which the cutting condition changes momentarily to thereby enable abnormality determination. Cutting force that becomes an abnormality determination value and threshold value information are previously calculated by cutting simulation, and a threshold value with which a comparison is to be made is determined from the position coordinates of a working machine which have been acquired during cutting and the measurement result of cutting force to thereby enable abnormality determination.
    Type: Application
    Filed: May 7, 2012
    Publication date: May 8, 2014
    Applicant: Hitachi, Ltd.
    Inventors: Takehisa Yoshikawa, Hideaki Onozuka, Nobuaki Nakasu
  • Publication number: 20110085869
    Abstract: The table on which a workpiece is put can travel on a guide rail mechanism relative to a working head with a cutting tool mounted thereon. The table is connected through a nut to a ball screw part to move in an axial direction thereof as the ball screw part rotates. One end of the ball screw part is supported by a bearing and the other end is connected to a servomotor to be rotationally driven. A hollow part is provided in the table to receive therein a damper mechanism part, which comprises a spring, a damper, and a weight, the table and the weight being arranged to enable traveling separately on guide rails. Thereby, even when the workpiece is heavy, the weight can move relative to the table to effectively damp vibrations of the table in a feed direction.
    Type: Application
    Filed: July 2, 2010
    Publication date: April 14, 2011
    Applicant: Hitachi, Ltd.
    Inventors: Hideaki ONOZUKA, Koji Utsumi, Toshio Yamanaka, Masayuki Kyoi
  • Patent number: 7810417
    Abstract: In a cutting method of an oblique surface by a rotary tool, for analyzing in advance a stability limit depth of cut with respect to a self-excited cutting vibration in consideration of a pick feed amount and a work oblique angle and reducing the number of steps necessary for preparation and correction of NC data, a tool diameter, the number of cutting teeth and dynamic stiffness of the rotary tool, a cutting force coefficient determined by a combination of the tool and work materials, dynamic stiffness of the work, the pick feed amount, oblique angles between the tool and the work and the like are used as input values, an initial value of the stability limit depth of cut is determined based on the input values, and calculation is performed based on the initial value.
    Type: Grant
    Filed: December 19, 2006
    Date of Patent: October 12, 2010
    Assignee: Hitachi, Ltd.
    Inventors: Hideaki Onozuka, Masayuki Kyoi
  • Publication number: 20100129169
    Abstract: A corner portion working tool includes: a main body portion 4 having a space 5 through which a cutting fluid can pass; and a blade portion 8 that is provided in the main body portion 4 and can be displaced outwardly of the main body portion 4, wherein the blade portion 8 is displaced outwardly of the main body portion 4 according to a change in hydrostatic pressure of the cutting fluid having passed through the space 5, and the main body portion 4 is rotated to work a corner portion with the blade portion 8. Thus, the corner portion working tool brings the blade portion for deburring or corner portion shape forming into contact with only a hole end surface, does not reduce quality of an inner wall surface of a hole, does not select a proper rotation condition, and easily performs deburring or corner portion shape forming.
    Type: Application
    Filed: November 24, 2009
    Publication date: May 27, 2010
    Applicant: Hitachi, Ltd.
    Inventors: Masayuki Kyoi, Hideaki Onozuka, Koji Utsumi, Ippei Kono
  • Patent number: 7661912
    Abstract: Disclosed herein is the structure of a damper that is capable of improving the degree of freedom in design to optimize the damping characteristics of the damper and is capable of allowing the damper to be easily optimized and manufactured for a wide variety of dynamic stiffness characteristics of a tool body, and a manufacturing method using the same. A plurality of ring-shaped elastic members are disposed at opposite ends of a weight part. The weight part is connected to the tool body via the elastic members. Consequently, the weight part is moved relative to the tool body. The plurality of elastic members are mounted while spacers are disposed between the elastic members, and the spacers are moved with respect to the weight part in the axial direction thereof. A viscous fluid is filled in the region surrounded by the outer circumferential surfaces of the spacers, the elastic members, and the inner surface of a hollow part of the tool body.
    Type: Grant
    Filed: April 28, 2006
    Date of Patent: February 16, 2010
    Assignee: Hitachi Tool Engineering, Ltd.
    Inventors: Hideaki Onozuka, Hayato Takahashi, Tomu Katou
  • Patent number: 7500812
    Abstract: A method for calculating depth of cut without any milling self-excited vibration. An initial value for machining-surface-perpendicular depth of cut is set. A cutting start angle and cutting end angle for a cutting edge is obtained, based on the initial value. A machining-surface-perpendicular depth of cut that causes no self-excited vibration is calculated. The maximum depth of cut that corresponds to the stability limit of a milling self-excited vibration is calculated, by repeating the calculation while modifying the initial value until the difference between the initial value and the calculation result becomes the same as, or smaller than, a given value. As a result, the stability-limit depth of cut is preliminarily analyzed to the milling self-excited vibration in consideration of a pick feed, the gradient angle of a workpiece, and a machining-surface curvature radius, so that man-hours required for creation and modification of NC data can be reduced.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: March 10, 2009
    Assignee: Hitachi, Ltd.
    Inventors: Hideaki Onozuka, Tomu Kato, Koji Utsumi
  • Publication number: 20070201956
    Abstract: In a cutting method of an oblique surface by a rotary tool, for analyzing in advance a stability limit depth of cut with respect to a self-excited cutting vibration in consideration of a pick feed amount and a work oblique angle and reducing the number of steps necessary for preparation and correction of NC data, a tool diameter, the number of cutting teeth and dynamic stiffness of the rotary tool, a cutting force coefficient determined by a combination of the tool and work materials, dynamic stiffness of the work, the pick feed amount, oblique angles between the tool and the work and the like are used as input values, an initial value of the stability limit depth of cut is determined based on the input values, and calculation is performed based on the initial value.
    Type: Application
    Filed: December 19, 2006
    Publication date: August 30, 2007
    Inventors: Hideaki Onozuka, Masayuki Kyoi
  • Publication number: 20070179661
    Abstract: There is provided a method for calculating depth of cut without any milling self-excited vibration, in consideration of a machining condition, the rigidity of a machining tool, the machinability of a material, and the like; in the method, an initial value for the machining-surface-perpendicular depth of cut is firstly set, by utilizing as input values the curvature radius of a machining surface, a tool radius, a pick feed, the gradient angle between the machining surface and a rotation axis of the tool, and the number of tool edges; a cutting start angle and a cutting end angle for a cutting edge is obtained, based on the initial value; the machining-surface-perpendicular depth of cut that causes no self-excited vibration is calculated; and the maximum depth of cut that corresponds to the stability limit of a milling self-excited vibration is calculated, by repeating the calculation while modifying the initial value until the difference between the initial value and the calculation result becomes the same as
    Type: Application
    Filed: January 26, 2007
    Publication date: August 2, 2007
    Inventors: Hideaki Onozuka, Tomu Kato, Koji Utsumi
  • Publication number: 20060275090
    Abstract: Disclosed herein is the structure of a damper that is capable of improving the degree of freedom in design to optimize the damping characteristics of the damper and is capable of allowing the damper to be easily optimized and manufactured for a wide variety of dynamic stiffness characteristics of a tool body, and a manufacturing method using the same. A plurality of ring-shaped elastic members are disposed at opposite ends of a weight part. The weight part is connected to the tool body via the elastic members. Consequently, the weight part is moved relative to the tool body. The plurality of elastic members are mounted while spacers are disposed between the elastic members, and the spacers are moved with respect to the weight part in the axial direction thereof. A viscous fluid is filled in the region surrounded by the outer circumferential surfaces of the spacers, the elastic members, and the inner surface of a hollow part of the tool body.
    Type: Application
    Filed: April 28, 2006
    Publication date: December 7, 2006
    Inventors: Hideaki Onozuka, Hayato Takahashi, Tomu Katou
  • Patent number: 6753494
    Abstract: An electrode comprises an electrode main body having a porosity, and the conductivity of the electrode main body at its part ranging from the arc running face to a stated depth is made higher than the conductivity at the section or the conductivity at the part ranging from the back surface to a stated depth. This brings about an improvement in circuit-break performance of a circuit breaker and also prevents the arc running face of the electrode main body from deteriorating.
    Type: Grant
    Filed: April 9, 2002
    Date of Patent: June 22, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Yohei Asakawa, Hideaki Onozuka, Motohiro Kikuchi, Yoshio Koguchi, Masato Kobayashi, Masaya Takahashi, Shigeru Kikuchi
  • Publication number: 20030015500
    Abstract: An electrode comprises an electrode main body having a porosity, and the conductivity of the electrode main body at its part ranging from the arc running face to a stated depth is made higher than the conductivity at the section or the conductivity at the part ranging from the back surface to a stated depth. This brings about an improvement in circuit-break performance of a circuit breaker and also prevents the arc running face of the electrode main body from deteriorating.
    Type: Application
    Filed: April 9, 2002
    Publication date: January 23, 2003
    Inventors: Yohei Asakawa, Hideaki Onozuka, Motohiro Kikuchi, Yoshio Koguchi, Masato Kobayashi, Masaya Takahashi, Shigeru Kikuchi