Patents by Inventor Hideaki Shirai

Hideaki Shirai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240146139
    Abstract: A joined assembly comprises a wire bundle and a metallic member joined to the wire bundle. The wire bundle includes a bundle of a plurality of conductive wires which are isolated from each other using inter-wire insulating layers and adhered to each other, the inter-wire insulating layers being made from insulating resin. The wire bundle includes a head portion and a head extension. The head portion is arranged on a first side of the wire bundle in a lengthwise direction (Da) thereof. The head extension extends from the head portion to a second side of the wire bundle away from the first side in the lengthwise direction. The metallic member includes a metallic member connecting portion arranged in contact with the head extension. The conductive wires are kept adhered to each other through the inter-wire insulating layers in the head extension and fusion-joined in the head portion to a portion of the metallic member connecting portion.
    Type: Application
    Filed: January 5, 2024
    Publication date: May 2, 2024
    Inventors: Kazuki KODA, Hideaki SHIRAI, Tsuguya SHIMOSAKAMOTO
  • Publication number: 20230115673
    Abstract: A manufacturing method for wafers includes: radiating a laser beam to a planned cutoff surface where the ingot is to be cutoff; and forming, with the radiation of the laser beam, a plurality of reformed sections at the planned cutoff surface to extend a crack from the reformed section, thereby slicing wafers, wherein an energy density of the laser beam exceeds a reforming threshold. The energy density satisfies at least one of conditions of a peak value of the energy density is lower than or equal to 44 J/cm2, a rising rate of the energy density at a portion corresponding to the most shallow position where the energy density reaches the reforming threshold Eth is larger than or equal to 1000 J/cm3, and a range of depth where the energy density exceeds the reforming threshold is smaller than or equal to 30 ?m.
    Type: Application
    Filed: October 6, 2022
    Publication date: April 13, 2023
    Inventors: Bahman SOLTANI, Koichiro YASUDA, Ryota TAKAGI, Tomoki KAWAZU, Shunsuke SOBAJIMA, Yutaro ISSHIKI, Sodai NOMURA, Hideaki SHIRAI, Yohei YAMADA, Junichi IKENO
  • Patent number: 10967458
    Abstract: A method for manufacturing a member having a through hole includes a primary formation step, an intensity determination step, a laser modulation step, and a secondary formation step. The primary formation step includes radiating a laser beam to a workpiece member to form a pilot hole having a smaller inner diameter than the through hole while receiving light from the workpiece member at a light detection unit. The intensity determination step includes determining whether a light intensity is equal to or less than a predetermined threshold value. The laser modulation step includes modulating a spatial light phase of the laser beam the intensity of the light is equal to or less than the predetermined threshold value. The secondary formation step includes radiating the laser beam having the modulated spatial light phase to a peripheral part of the pilot hole to form the through hole.
    Type: Grant
    Filed: January 24, 2017
    Date of Patent: April 6, 2021
    Assignee: DENSO CORPORATION
    Inventors: Hideaki Shirai, Koichiro Yasuda
  • Publication number: 20190039178
    Abstract: A method for manufacturing a member having a through hole includes a primary formation step, an intensity determination step, a laser modulation step, and a secondary formation step. The primary formation step includes radiating a laser beam to a workpiece member to form a pilot hole having a smaller inner diameter than the through hole while receiving light from the workpiece member at a light detection unit. The intensity determination step includes determining whether a light intensity is equal to or less than a predetermined threshold value. The laser modulation step includes modulating a spatial light phase of the laser beam the intensity of the light is equal to or less than the predetermined threshold value. The secondary formation step includes radiating the laser beam having the modulated spatial light phase to a peripheral part of the pilot hole to form the through hole.
    Type: Application
    Filed: January 24, 2017
    Publication date: February 7, 2019
    Inventors: Hideaki SHIRAI, Koichiro YASUDA
  • Patent number: 10160056
    Abstract: Arc welding equipment for joining the objects at high speed and for reducing the strain of the objects after being joined is provided. The nozzle housing an electrode forming arc plasma is formed from a gas supply part and a gas suction part. The gas supply part has gas supply holes supplying gas outward in a radial direction of the arc plasma. The gas suction part suctions the gas supplied form the gas supply part. A pair of the gas supply holes, which are disposed so that the electrode is disposed therebetween, supply the gas of a first pressure to a position away from the electrode by a first distance. A pair of the gas supply holes, which are disposed so that the electrode is disposed therebetween other than the pair of the gas supply holes, supply the gas of a second pressure to a position away from the electrode by a second distance. The second distance is longer than the first distance. The gas of the second pressure is lower than that of the first pressure.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: December 25, 2018
    Assignee: DENSO CORPORATION
    Inventors: Hideaki Shirai, Tsuyoshi Hayakawa, Yuusuke Kataoka
  • Patent number: 10035213
    Abstract: An arc welding apparatus disclosed in this specification includes: first electrode; second electrode; and a first gas supply unit which supplies a first shielding gas from the circumference of a base material-side portion of an arc region formed between the first electrode and a base material connected to the second electrode toward the center of the arc region, and controls the ratio of the pressure outside the arc region to the pressure at the center of the arc region to within the range of 70 to 5000.
    Type: Grant
    Filed: January 19, 2012
    Date of Patent: July 31, 2018
    Assignee: DENSO CORPORATION
    Inventors: Hideaki Shirai, Tsuyoshi Hayakawa
  • Publication number: 20170326676
    Abstract: Arc welding equipment for joining the objects at high speed and for reducing the strain of the objects after being joined is provided. The nozzle housing an electrode forming arc plasma is formed from a gas supply part and a gas suction part. The gas supply part has gas supply holes supplying gas outward in a radial direction of the arc plasma. The gas suction part suctions the gas supplied form the gas supply part. A pair of the gas supply holes, which are disposed so that the electrode is disposed therebetween, supply the gas of a first pressure to a position away from the electrode by a first distance. A pair of the gas supply holes, which are disposed so that the electrode is disposed therebetween other than the pair of the gas supply holes, supply the gas of a second pressure to a position away from the electrode by a second distance. The second distance is longer than the first distance. The gas of the second pressure is lower than that of the first pressure.
    Type: Application
    Filed: November 5, 2015
    Publication date: November 16, 2017
    Inventors: Hideaki SHIRAI, Tsuyoshi HAYAKAWA, Yuusuke KATAOKA
  • Patent number: 9643893
    Abstract: A method of manufacturing a joint body of a ceramic body and a metal body includes a step of joining them together by passing a current to an abutment surface between them. The joining step includes a step of heating up the abutment surface to a temperature T1 within a temperature range between (Tr-220)° C. and (Tr-50)° C. in a period longer than 10 seconds, Tr being a recrystallization temperature of the metal body, a step of heating the abutment surface for a period longer than 5 seconds at a temperature T2 within a temperature range between Tm×0.3° C. and Tm×0.45° C., Tm being a melting point of the metal body, and a step of heating the abutment surface for a period longer than 3 seconds at a heating temperature higher than Tm×0.48° C. and lower than Tm×0.6° C.
    Type: Grant
    Filed: September 19, 2014
    Date of Patent: May 9, 2017
    Assignee: DENSO CORPORATION
    Inventors: Hideaki Shirai, Tomohiro Shimizu, Yasuyuki Ookouchi
  • Patent number: 9333587
    Abstract: A resistance welding system includes a plurality of first electrodes, and a second electrode which is provided facing the plurality of first electrodes and which is electrically connected to a welding power source. The welding system welds a plurality of weld members sandwiched between the plurality of first electrodes and the second electrode by resistance welding. A current feed roller which is electrically connected to the welding power source and which rotates while successively contacting the plurality of first electrodes for successively feeding current to the plurality of first electrodes and a pressing device which is designed to move in the rolling direction together with the current feed roller and presses the current feed roller so as to successively apply welding pressure to the plurality of weld members W are included in the resistance welding system.
    Type: Grant
    Filed: December 8, 2011
    Date of Patent: May 10, 2016
    Assignee: DENSO CORPORATION
    Inventors: Hideaki Shirai, Tomohiko Takenaka
  • Patent number: 9061364
    Abstract: A TIG welding method and apparatus which enable a higher aspect ratio weld zone cross-sectional shape to be obtained and which further can prevent the heat radiated from the weld arc causing the permanent magnets to overheat, specifically a TIG welding method which causes an arc discharge between a workpiece and an electrode of a welding torch to cause the generation of a weld arc, uses permanent magnets to generate a magnetic field around the weld arc, and causes an electromagnetic force which is generated by electromagnetic interaction between the magnetic field and a current to act on a weld pool of the workpiece in welding, the TIG welding method arranging the permanent magnets around the electrode of the welding torch and moving the permanent magnets to make the magnetic field fluctuate and thereby make the drive force of convection which is applied to the weld pool fluctuate.
    Type: Grant
    Filed: February 6, 2012
    Date of Patent: June 23, 2015
    Assignee: DENSO CORPORATION
    Inventors: Tsuyoshi Hayakawa, Hideaki Shirai
  • Publication number: 20150083316
    Abstract: A method of manufacturing a joint body of a ceramic body and a metal body includes a step of joining them together by passing a current to an abutment surface between them. The joining step includes a step of heating up the abutment surface to a temperature T1 within a temperature range between (Tr-220)° C. and (Tr-50)° C. in a period longer than 10 seconds, Tr being a recrystallization temperature of the metal body, a step of heating the abutment surface for a period longer than 5 seconds at a temperature T2 within a temperature range between Tm×0.3° C. and Tm×0.45° C., Tm being a melting point of the metal body, and a step of heating the abutment surface for a period longer than 3 seconds at a heating temperature higher than Tm×0.48° C. and lower than Tm×0.6° C.
    Type: Application
    Filed: September 19, 2014
    Publication date: March 26, 2015
    Inventors: Hideaki SHIRAI, Tomohiro SHIMIZU, Yasuyuki OOKOUCHI
  • Publication number: 20120199561
    Abstract: A TIG welding method and apparatus which enable a higher aspect ratio weld zone cross-sectional shape to be obtained and which further can prevent the heat radiated from the weld arc causing the permanent magnets to overheat, specifically a TIG welding method which causes an arc discharge between a workpiece and an electrode of a welding torch to cause the generation of a weld arc, uses permanent magnets to generate a magnetic field around the weld arc, and causes an electromagnetic force which is generated by electromagnetic interaction between the magnetic field and a current to act on a weld pool of the workpiece in welding, the TIG welding method arranging the permanent magnets around the electrode of the welding torch and moving the permanent magnets to make the magnetic field fluctuate and thereby make the drive force of convection which is applied to the weld pool fluctuate.
    Type: Application
    Filed: February 6, 2012
    Publication date: August 9, 2012
    Applicant: DENSO CORPORATION
    Inventors: Tsuyoshi HAYAKAWA, Hideaki SHIRAI
  • Publication number: 20120187094
    Abstract: An arc welding apparatus disclosed in this specification includes: first electrode; second electrode; and a first gas supply unit which supplies a first shielding gas from the circumference of a base material-side portion of an arc region formed between the first electrode and a base material connected to the second electrode toward the center of the arc region, and controls the ratio of the pressure outside the arc region to the pressure at the center of the arc region to within the range of 70 to 5000.
    Type: Application
    Filed: January 19, 2012
    Publication date: July 26, 2012
    Applicant: DENSO CORPORATION
    Inventors: Hideaki SHIRAI, Tsuyoshi HAYAKAWA
  • Publication number: 20120145677
    Abstract: A resistance welding system includes a plurality of first electrodes, and a second electrode which is provided facing the plurality of first electrodes and which is electrically connected to a welding power source. The welding system welds a plurality of weld members sandwiched between the plurality of first electrodes and the second electrode by resistance welding. A current feed roller which is electrically connected to the welding power source and which rotates while successively contacting the plurality of first electrodes for successively feeding current to the plurality of first electrodes and a pressing device which is designed to move in the rolling direction together with the current feed roller and presses the current feed roller so as to successively apply welding pressure to the plurality of weld members W are included in the resistance welding system.
    Type: Application
    Filed: December 8, 2011
    Publication date: June 14, 2012
    Applicant: DENSO CORPORATION
    Inventors: Hideaki SHIRAI, Tomohiko TAKENAKA
  • Patent number: 7124930
    Abstract: A gear pump having an inner rotor and an outer rotor is covered by a cylindrical outer casing and side casings. The cylindrical outer casing has two outer circumferential edges which are welded over the entire circumference thereof to the outer edges of the side casings, respectively. The outer casing has two angularly spaced recesses in its inner periphery for receiving slide seals therein. Welding is started at a welding start point which is 90 degrees spaced from the middle point between two recesses. During welding, welding energies are applied to the welding start point and the middle point between two recesses. Those energies tend to deform the casing into oval shapes that are 90 degrees out of phase from each other. Thus, these energies cancel each other, thereby preventing the casing from being deformed.
    Type: Grant
    Filed: July 24, 2003
    Date of Patent: October 24, 2006
    Assignees: Advics Co., Ltd., Denso Corporation
    Inventors: Fumiyoshi Ariki, Hitoshi Mizutani, Akinori Nakayama, Yasunori Kawamoto, Hideaki Shirai
  • Publication number: 20060113288
    Abstract: A low cost method and apparatus for simultaneous block melting of a material by laser enabling completion of work in a short time. A laser beam from a YAG laser source etc. strikes a diffraction type optical element like a diffraction lens and is split into a large number of beams by diffraction and transmission. The beams are focused by a condensing lens etc. on a plastic surface as a large number of points or a line. The plastic is simultaneously heated to melt at these focused points for welding with another object or for removal. Therefore, no deformation occurs in the worked material like in the prior art where a surface was scanned by a focused point. The worked material may be a metal etc. in addition to a plastic.
    Type: Application
    Filed: January 16, 2006
    Publication date: June 1, 2006
    Inventors: Yasunori Kawamoto, Fumio Kawanishi, Hideaki Shirai
  • Publication number: 20060103040
    Abstract: A method for synchronously starting operations of two injection molding machines 1, 6 comprising the steps of starting automatic operations of two injection molding machines 1, 6 at different points in time; sending synchronizing commands 20 to the two injection molding machines 1, 6 which are carrying out the automatic operations; adding a predetermined time C which is shorter than a molding cycle time to one of the injection molding machines receiving the synchronizing commands 20 between two consecutive steps in a molding cycle, to extend the molding cycle time; and starting synchronous operations of the two injection molding machines 1, 6 in a same step when a step corresponding to a step subsequent to the predetermined time C in the one injection molding machine is carried out in the other injection molding machine while the one injection molding machine carries out an operation in the predetermined time C.
    Type: Application
    Filed: November 10, 2005
    Publication date: May 18, 2006
    Applicant: Kabushiki Kaisha Meiki Seisakusho
    Inventor: Hideaki Shirai
  • Publication number: 20050205535
    Abstract: In a welding machine and welding method, for welding cylinder members together about an outside diameter, which prevents the cylinder members from being deformed and corrects the deformation of a portion to be welded, a laser beam, generated by a laser generator, is dispersed in two directions by a spectroscope. The laser beams focus on an outer cylinder member using two optical heads, respectively, in a plane perpendicular to a center axis of outer cylinder member. The optical heads are separated from each other by approximately 90 degrees in the plane. The outer and inner cylinder members are welded to each other in the circular direction using laser beams. Therefore, directions, in which the cylinder members are deformed due to the laser beams, are perpendicular to each other creating uniform radial deformation.
    Type: Application
    Filed: May 5, 2005
    Publication date: September 22, 2005
    Applicant: DENSO CORPORATION
    Inventors: Hideaki Shirai, Koji Murakami, Norio Tanaka, Yoshiki Kariya, Hiroyuki Nishina, Takayuki Hokao
  • Patent number: 6919528
    Abstract: In a welding machine and welding method, for welding cylinder members together about an outside diameter, which prevents the cylinder members from being deformed and corrects the deformation of a portion to be welded, a laser beam, generated by a laser generator, is dispersed in two directions by a spectroscope. The laser beams focus on an outer cylinder member using two optical heads, respectively, in a plane perpendicular to a center axis of outer cylinder member. The optical heads are separated from each other by approximately 90 degrees in the plane. The outer and inner cylinder members are welded to each other in the circular direction using laser beams. Therefore, directions, in which the cylinder members are deformed due to the laser beams, are perpendicular to each other creating uniform radial deformation.
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: July 19, 2005
    Assignee: Denso Corporation
    Inventors: Hideaki Shirai, Koji Murakami, Norio Tanaka, Yoshiki Kariya, Hiroyuki Nishina, Takayuki Hokao
  • Publication number: 20040238505
    Abstract: A gear pump having an inner rotor and an outer rotor is covered by a cylindrical outer casing and side casings. The cylindrical outer casing has two outer circumferential edges which are welded over the entire circumference thereof to the outer edges of the side casings, respectively. The outer casing has two angularly spaced recesses in its inner periphery for receiving slide seals therein. Welding is started at a welding start point which is 90 degrees spaced from the middle point between two recesses. During welding, welding energies are applied to the welding start point and the middle point between two recesses. Those energies tend to deform the casing into oval shapes that are 90 degrees out of phase from each other. Thus, these energies cancel each other, thereby preventing the casing from being deformed.
    Type: Application
    Filed: July 24, 2003
    Publication date: December 2, 2004
    Applicants: ADVICS CO., LTD., DENSO CORPORATION
    Inventors: Fumiyoshi Ariki, Hitoshi Mizutani, Akinori Nakayama, Yasunori Kawamoto, Hideaki Shirai