Patents by Inventor Hideharu Moro
Hideharu Moro has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11869686Abstract: The object of the present invention is to provide a fluidizing particle capable of improving a fluidity of a magnetic particle for a magnetic core and capable of improving a permeability of the magnetic core. The fluidizing particle includes a particle body having a magnetic property and a coating layer including a silicon compound covering the particle body, wherein a particle size of the fluidizing particle is 10 to 40 nm, and a circularity of the fluidizing particle is 0.55 or more.Type: GrantFiled: March 24, 2021Date of Patent: January 9, 2024Assignee: TDK CORPORATIONInventors: Kyotaro Abe, Hideharu Moro, Toshiaki Kikuchi
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Patent number: 11569014Abstract: A dust core includes large particles having an average particle size of 8-15 ?m, medium particles having an average particle size of 1-5 ?m, and small particles having an average particle size of 300-900 nm when a cross section thereof is observed. An area ratio occupied by the large particles is 50% to 90%, an area ratio occupied by the medium particles is 0% to 30%, and an area ratio occupied by the small particles is 5% to 30%, when a total area ratio occupied by the large particles, the medium particles and the small particles is 100% in the cross section. Vickers hardness (Hv) of the large particles, the medium particles and the small particles is 150-600 respectively. The small particles are alloy powder containing Fe and at least Si or N. The dust core may be included in an inductor element.Type: GrantFiled: May 17, 2019Date of Patent: January 31, 2023Assignee: TDK CORPORATIONInventors: Hideharu Moro, Akihiro Harada, Masahito Koeda
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Patent number: 11516951Abstract: A noise suppression sheet comprises at least one composite layer, the composite layer including: an insulating resin layer; a non-magnetic metal layer formed on the insulating resin layer; and a metal magnetic layer formed on the non-magnetic metal layer, and the composite layer has a through hole. When the noise suppression sheet comprises a plurality of composite layers, the through holes are misaligned in adjacent composite layers in the laminating direction.Type: GrantFiled: May 18, 2020Date of Patent: November 29, 2022Assignee: TDK CORPORATIONInventors: Takashi Yamada, Atsushi Sato, Makoto Orikasa, Hideharu Moro
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Patent number: 11419250Abstract: A noise suppression sheet comprises a non-magnetic metal layer, a plurality of metal magnetic layers, and a plurality of insulating layers, and the metal magnetic layer and the insulating layer are alternately laminated on the non-magnetic metal layer. The noise suppression sheet can absorb and suppress noise generated from a circuit or the like in an electronic component by being mounted on the electronic component or the like. In the noise suppression sheet, noise is absorbed by each of the metal magnetic layers. Noise that is transmitted without being absorbed by the metal magnetic layer can be reflected by the non-magnetic metal layer and can be absorbed again by the metal magnetic layer, and hence the noise suppression sheet can suppress noise effectively.Type: GrantFiled: May 18, 2020Date of Patent: August 16, 2022Assignee: TDK CORPORATIONInventors: Takashi Yamada, Atsushi Sato, Makoto Orikasa, Hideharu Moro
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Publication number: 20210360839Abstract: A noise suppression sheet comprises at least one composite layer, the composite layer including: an insulating resin layer; a non-magnetic metal layer formed on the insulating resin layer; and a metal magnetic layer formed on the non-magnetic metal layer, and the composite layer has a through hole. When the noise suppression sheet comprises a plurality of composite layers, the through holes are misaligned in adjacent composite layers in the laminating direction.Type: ApplicationFiled: May 18, 2020Publication date: November 18, 2021Applicant: TDK CORPORATIONInventors: Takashi YAMADA, Atsushi SATO, Makoto ORIKASA, Hideharu MORO
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Publication number: 20210360840Abstract: A noise suppression sheet comprises a non-magnetic metal layer, a plurality of metal magnetic layers, and a plurality of insulating layers, and the metal magnetic layer and the insulating layer are alternately laminated on the non-magnetic metal layer. The noise suppression sheet can absorb and suppress noise generated from a circuit or the like in an electronic component by being mounted on the electronic component or the like. In the noise suppression sheet, noise is absorbed by each of the metal magnetic layers. Noise that is transmitted without being absorbed by the metal magnetic layer can be reflected by the non-magnetic metal layer and can be absorbed again by the metal magnetic layer, and hence the noise suppression sheet can suppress noise effectively.Type: ApplicationFiled: May 18, 2020Publication date: November 18, 2021Applicant: TDK CORPORATIONInventors: Takashi YAMADA, Atsushi SATO, Makoto ORIKASA, Hideharu MORO
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Publication number: 20210299747Abstract: The object of the present invention is to provide a fluidizing particle capable of improving a fluidity of a magnetic particle for a magnetic core and capable of improving a permeability of the magnetic core. The fluidizing particle includes a particle body having a magnetic property and a coating layer including a silicon compound covering the particle body, wherein a particle size of the fluidizing particle is 10 to 40 nm, and a circularity of the fluidizing particle is 0.55 or more.Type: ApplicationFiled: March 24, 2021Publication date: September 30, 2021Applicant: TDK CORPORATIONInventors: Kyotaro ABE, Hideharu MORO, Toshiaki KIKUCHI
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Publication number: 20210161037Abstract: A noise suppression sheet includes a metal magnetic layer composed of a FeNi alloy containing 78 to 84 wt % of Ni, the metal magnetic layer having 2 to 8 wt % of Si added thereto. The noise suppression sheet achieves excellent magnetic shielding characteristics. In the noise suppression sheet, particularly, a high electrical resistivity of 70 to 115 ??·cm is achieved in the metal magnetic layer, high magnetic permeability is maintained in a high frequency band of about 1 MHz to 10 MHz, and the frequency dependence of the dielectric constant is reduced.Type: ApplicationFiled: November 25, 2019Publication date: May 27, 2021Applicant: TDK CORPORATIONInventors: Takashi YAMADA, Atsushi SATO, Hideharu MORO
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Patent number: 10923258Abstract: A dust core excellent in DC superimposition characteristics and low in eddy current loss at a high frequency band of several MHz, and an inductor element using the dust core. A dust core contains large and small particles of insulated soft magnetic material powder, wherein the large and small particles have a saturation magnetic flux density of 1.4 T or more, and wherein in the soft magnetic material powder observed in a cross section of the dust core, a ratio of an area occupied by large particles to an area occupied by small particles in the cross section is 9:1 to 5:5, when a group of particles having particle size of 3 ?m or more and 15 ?m or less is defined as the large particles, and group of particles having a particle size of 300 nm or more and 900 nm or less is defined as the small particles.Type: GrantFiled: November 21, 2018Date of Patent: February 16, 2021Assignee: TDK CORPORATIONInventors: Hideharu Moro, Akihiro Harada, Yu Yonezawa
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Publication number: 20200082964Abstract: A composite magnetic body with high permeability and low magnetic loss in a high-frequency region of a gigahertz band; and a high-frequency electronic component using the same, the electronic component being compact and having low-insertion loss. This composite magnetic body has a high permeability and a low magnetic loss especially in a high-frequency region of a gigahertz band, and is provided with: a plurality of magnetic nanowires 361-363 aligned so as not to cross each other; and insulators 365-367 that electrically insulate the plurality of magnetic nanowires 361-363.Type: ApplicationFiled: March 30, 2018Publication date: March 12, 2020Applicant: TDK CORPORATIONInventors: Takeshi SAKAMOTO, Yoshihiro SHINKAI, Yu YONEZAWA, Hideharu MORO, Kensuke ARA, Tohru OIKAWA, Isao KANADA, Kenji HORINO, Kyung-Ku CHOI
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Publication number: 20190355499Abstract: A dust core includes large particles having an average particle size of 8-15 ?m, medium particles having an average particle size of 1-5 ?m, and small particles having an average particle size of 300-900 nm when a cross section thereof is observed. An area ratio occupied by the large particles is 50% to 90%, an area ratio occupied by the medium particles is 0% to 30%, and an area ratio occupied by the small particles is 5% to 30%, when a total area ratio occupied by the large particles, the medium particles and the small particles is 100% in the cross section. Vickers hardness (Hv) of the large particles, the medium particles and the small particles is 150-600 respectively. The small particles are alloy powder containing Fe and at least Si or N. The dust core may be included in an inductor element.Type: ApplicationFiled: May 17, 2019Publication date: November 21, 2019Applicant: TDK CORPORATIONInventors: Hideharu MORO, Akihiro HARADA, Masahito KOEDA
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Publication number: 20190189319Abstract: To provide a dust core excellent in DC superimposition characteristics and low in eddy current loss at a high frequency band of several MHz, and an inductor element using the dust core. A dust core contains large particles and small particles of insulated soft magnetic material powder, wherein the large particles and the small particles have a saturation magnetic flux density of 1.4 T or more, and wherein in the soft magnetic material powder observed in a cross section of the dust core, a ratio of an area occupied by the large particles to an area occupied by the small particles in the cross section is 9:1 to 5:5, when a group of particles having a particle size of 3 ?m or more and 15 ?m or less is defined as the large particles, and a group of particles having a particle size of 300 nm or more and 900 nm or less is defined as the small particles.Type: ApplicationFiled: November 21, 2018Publication date: June 20, 2019Applicant: TDK CORPORATIONInventors: Hideharu MORO, Akihiro HARADA, Yu YONEZAWA
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Patent number: 10147540Abstract: In a planar coil element and a method for producing the same, a metal magnetic powder-containing resin containing an oblate or needle-like first metal magnetic powder contains a second metal magnetic powder having an average particle size (1 ?m) smaller than that (32 ?m) of the first metal magnetic powder, which significantly reduces the viscosity of the metal magnetic powder-containing resin. Therefore, the metal magnetic powder-containing resin is easy to handle when applied to enclose a coil unit, which makes it easy to produce the planar coil element.Type: GrantFiled: March 21, 2013Date of Patent: December 4, 2018Assignee: TDK CORPORATIONInventors: Kyohei Tonoyama, Makoto Morita, Tomokazu Ito, Hitoshi Ohkubo, Manabu Ohta, Yoshihiro Maeda, Yuuya Kaname, Hideharu Moro
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Patent number: 8975997Abstract: In a planar coil element, the quantitative ratio of inclined particles to total particles of a first metal magnetic powder contained in a metal magnetic powder-containing resin provided in a through hole of a coil unit is higher than the quantitative ratio of inclined particles to total particles of the first metal magnetic powder contained in the metal magnetic powder-containing resin provided in other than the through hole, and many of particles of the first metal magnetic powder in the magnetic core are inclined particles whose major axes are inclined with respect to the thickness direction and the planar direction of a substrate. Therefore, the planar coil element has improved strength as compared to a planar coil element shown in FIG. 9A and has improved magnetic permeability as compared to a planar coil element shown in FIG. 9B.Type: GrantFiled: March 19, 2013Date of Patent: March 10, 2015Assignee: TDK CorporationInventors: Kyohei Tonoyama, Makoto Morita, Tomokazu Ito, Hitoshi Ohkubo, Manabu Ohta, Yoshihiro Maeda, Yuuya Kaname, Hideharu Moro
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Publication number: 20130249662Abstract: In a planar coil element, the quantitative ratio of inclined particles to total particles of a first metal magnetic powder contained in a metal magnetic powder-containing resin provided in a through hole of a coil unit is higher than the quantitative ratio of inclined particles to total particles of the first metal magnetic powder contained in the metal magnetic powder-containing resin provided in other than the through hole, and many of particles of the first metal magnetic powder in the magnetic core are inclined particles whose major axes are inclined with respect to the thickness direction and the planar direction of a substrate. Therefore, the planar coil element has improved strength as compared to a planar coil element shown in FIG. 9A and has improved magnetic permeability as compared to a planar coil element shown in FIG. 9B.Type: ApplicationFiled: March 19, 2013Publication date: September 26, 2013Inventors: Kyohei TONOYAMA, Makoto MORITA, Tomokazu ITO, Hitoshi OHKUBO, Manabu OHTA, Yoshihiro MAEDA, Yuuya KANAME, Hideharu MORO
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Publication number: 20130249664Abstract: In a planar coil element and a method for producing the same, a metal magnetic powder-containing resin containing an oblate or needle-like first metal magnetic powder contains a second metal magnetic powder having an average particle size (1 ?m) smaller than that (32 ?m) of the first metal magnetic powder, which significantly reduces the viscosity of the metal magnetic powder-containing resin. Therefore, the metal magnetic powder-containing resin is easy to handle when applied to enclose a coil unit, which makes it easy to produce the planar coil element.Type: ApplicationFiled: March 21, 2013Publication date: September 26, 2013Inventors: Kyohei TONOYAMA, Makoto MORITA, Tomokazu ITO, Hitoshi OHKUBO, Manabu OHTA, Yoshihiro MAEDA, Yuuya KANAME, Hideharu MORO
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Patent number: 7744702Abstract: A soft magnetic alloy powder containing Fe—Ni-based crystal particles is provided as one capable of adequately reducing core loss of a powder magnetic core and achieving satisfactory magnetic characteristics at an effective operating temperature of an element. The present invention provides a soft magnetic alloy powder containing Fe—Ni-based crystal particles containing 45 to 55 mass % Fe and 45 to 55 mass % Ni, relative to a total mass of Fe and Ni, and containing 1 to 12 mass % Co and 1.2 to 6.5 mass % Si, relative to a total mass of Fe, Ni, Co, and Si.Type: GrantFiled: October 19, 2007Date of Patent: June 29, 2010Assignee: TDK CorporationInventors: Hiroshi Tomita, Hideharu Moro, Kesaharu Takatoh, Koyu Enda
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Publication number: 20090267017Abstract: A flat soft magnetic material to be used for a noise-suppressing magnetic sheet, wherein the 50% particle size D50 (?m), coercive force Hc (A/m) and bulk density BD (Mg/m3) of the flat soft magnetic material satisfy the following formula (1). D50/(HC×BD)?1.Type: ApplicationFiled: April 20, 2009Publication date: October 29, 2009Applicant: TDK CorporationInventors: Atsuhito Matsukawa, Katsuhiko Wakayama, Hideharu Moro, Naoyoshi Sato, Yoshihito Hirai, Toshihisa Murayoshi
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Publication number: 20080237532Abstract: The object of the present invention is to provide a powder magnetic core having higher dielectric withstand voltage properties than conventional powder magnetic cores, while keeping magnetic permeability at a similar or higher level than in conventional powder magnetic cores. In order to achieve the above object, the present invention provides a powder magnetic core containing a magnetic material powder and a binder resin, wherein the apparent density D of the powder magnetic core, the abundance E of the magnetic material powder in the surface of the powder magnetic core, the mass ratio Rm of the magnetic material powder relative to the powder magnetic core, and the true density Dm of the magnetic material powder satisfy the condition represented by expression (1) Vc>E?a×(D·Rm/Dm)2/3×100 ??(1) (in expression (1), the units of D and Dm are g/cm3, the unit of E is %, and Rm is unitless. Vc denotes a predefined threshold value, and a denotes a predefined coefficient).Type: ApplicationFiled: March 24, 2008Publication date: October 2, 2008Applicant: TDK CorporationInventors: Hideharu Moro, Sadaki Satoh, Tsuneo Suzuki
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Patent number: 7415757Abstract: A method for manufacturing a coil-embedded dust core with a small variation in inductance value with efficiency includes a step (a) of charging soft magnetic metal powder including an insulating material, composing a green body 10, so as to cover a coil 1, and (b) compacting the soft magnetic metal powder covering the coil 1 in an axial direction of the coil 1. In the step (b), the soft magnetic metal powder is compacted while an amount of the soft metal powder charged into the part corresponding to the winding section is kept smaller than an amount of the soft magnetic metal powder charged into the other part that are not corresponding to the winding section, with an upper surface or a lower surface of the winding section as a reference.Type: GrantFiled: May 26, 2005Date of Patent: August 26, 2008Assignee: TDK CorporationInventors: Sadaki Satoh, Junetsu Tamura, Hideharu Moro, Tsuneo Suzuki