Patents by Inventor Hidekazu Tokushima

Hidekazu Tokushima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10150162
    Abstract: An iron-based sintered alloy for sliding member, in which seizure resistance is improved, and a production method therefor, are provided. The iron-based sintered alloy for sliding member consists of, by mass %, 10 to 30% of Cu, 0.2 to 2.0 % of C, 0.03 to 0.9 % of Mn, 0.36 to 3.65% of S, and the balance of Fe and inevitable impurities in the overall composition. The iron-based sintered alloy for sliding member exhibits a metallic structure in which copper phases and pores are dispersed in the matrix that includes mainly a martensite structure and sulfide particles are dispersed in the matrix and the copper phases. The sulfide particles are dispersed at 1 to 30 vol. % with respect to the matrix.
    Type: Grant
    Filed: March 26, 2014
    Date of Patent: December 11, 2018
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Hidekazu Tokushima, Hideaki Kawata
  • Patent number: 9637811
    Abstract: An iron-based sintered sliding member consists of, by mass %, 0.1 to 10% of Cu, 0.2 to 2.0% of C, 0.03 to 0.9% of Mn, 0.52 to 6.54% of S, and the balance of Fe and inevitable impurities. The iron-based sintered sliding member satisfies the following First Formula in which [S %] represents mass % of S and [Mn %] represents mass % of Mn in the overall composition. The iron-based sintered sliding member exhibits a metallic structure in which pores and sulfide particles are dispersed in the matrix that includes a martensite structure at not less than 50% by area ratio in cross section. The sulfide particles are dispersed at 3 to 30 vol. % with respect to the matrix. [S %]=0.6×[Mn %]+0.5 to 6.
    Type: Grant
    Filed: October 1, 2012
    Date of Patent: May 2, 2017
    Assignee: HITACHI POWDERED METALS CO., LTD.
    Inventors: Daisuke Fukae, Hideaki Kawata, Hidekazu Tokushima
  • Patent number: 9631669
    Abstract: The oil-impregnated sintered bearing made of iron-copper sintered alloy consisting of 10-59% of Cu, 0.5-3% of Sn, and balance of Fe and impurities, includes pores in the iron-copper sintered alloy matrix of not less than 800 per mm2, has pores exposed at 20-50% by area ratio at the inner circumferential surface with diameters greater than 100 ?m, not more than 0.5%, respectable to the total pores number. The pores number with diameters greater than 80 ?m and not greater than 100 ?m, not more than 0.1%, respectable to the total pores number with diameters greater than 60 ?m and not greater than 80 ?m is 0.5-1.5%, respectable to the total pores number, with diameters greater than 40 ?m and not greater than 60 ?m is 0.8-3% respectable to the total pores number, and the remainder pores are with diameters less than 40 ?m.
    Type: Grant
    Filed: April 22, 2014
    Date of Patent: April 25, 2017
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Naoki Nishizawa, Hideaki Kawata, Hidekazu Tokushima
  • Patent number: 9441286
    Abstract: An oil-impregnated sintered bearing which does not tend to produce squealing noises is provided. The oil-impregnated sintered bearing can be used as a bearing of an electric motor that may be intermittently used for a short time, such as a bearing of a window regulator motor. The oil-impregnated sintered bearing includes pores that include middle-sized pores with circle-equivalent diameters of 45 to 63 ?m at 0.9 to 2.5%, interparticle pores with circle-equivalent diameters of 63 to 75 ?m at 0.1 to 1.2%, and large interparticle pores with circle-equivalent diameters of larger than 75 ?m at not more than 3%, with respect to the total number of the pores.
    Type: Grant
    Filed: October 19, 2012
    Date of Patent: September 13, 2016
    Assignee: HITACHI POWDERED METALS CO., LTD.
    Inventors: Naoki Nishizawa, Hidekazu Tokushima, Takeshi Yanase
  • Patent number: 9404535
    Abstract: A sliding bearing assembly for joints of construction equipment can be provided, in which production cost is reduced by decreasing the used amount of Cu and sulfides having high fixability to a matrix are dispersed. The sliding bearing assembly for joints of construction equipment, includes at least a shaft and a bush made of an iron-based sintered material which functions as a sliding bearing, in which the bush has the overall composition of, by mass %, 0.1 to 10% of Cu, 0.2 to 1.2% of C, 0.03 to 0.9% of Mn, 0.36 to 1.68% of S, and the balance of Fe and inevitable impurities, a metal structure has pores dispersed in a matrix mainly including a martensite structure and sulfide particles precipitated and dispersed, and the sulfide particles are dispersed at 1 to 7 volume % in the matrix.
    Type: Grant
    Filed: September 24, 2013
    Date of Patent: August 2, 2016
    Assignee: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Hidekazu Tokushima, Hideaki Kawata, Daisuke Fukae, Osamu Mawatari, Hideki Akita, Makoto Sugaya, Akiko Satou, Osamu Gokita, Shigeyuki Sakurai
  • Publication number: 20150240870
    Abstract: A sliding bearing assembly for joints of construction equipment can be provided, in which production cost is reduced by decreasing the used amount of Cu and sulfides having high fixability to a matrix are dispersed. The sliding bearing assembly for joints of construction equipment, includes at least a shaft and a bush made of an iron-based sintered material which functions as a sliding bearing, in which the bush has the overall composition of, by mass %, 0.1 to 10 % of Cu, 0.2 to 1.2% of C, 0.03 to 0.9% of Mn, 0.36 to 1.68% of S, and the balance of Fe and inevitable impurities, a metal structure has pores dispersed in a matrix mainly including a martensite structure and sulfide particles precipitated and dispersed, and the sulfide particles are dispersed at 1 to 7 volume % in the matrix.
    Type: Application
    Filed: September 24, 2013
    Publication date: August 27, 2015
    Inventors: Hidekazu Tokushima, Hideaki Kawata, Daisuke Fukae, Osamu Mawarari, Hideki Akita, Makoto Sugaya, Akiko Satou, Osamu Gokita, Shigeyuki Sakurai
  • Publication number: 20140314354
    Abstract: The oil-impregnated sintered bearing made of iron-copper sintered alloy consisting of 10-59% of Cu, 0.5-3% of Sn, and balance of De and impurities, includes pores in the iron-copper sintered alloy matrix of not less than 800 per mm2, has pores exposed at 20-50% by area ratio at the inner circumferential surface with diameters greater than 100w, not more than 0.5%, respectable to the total pores number. The pores number with diameters greater than 80 ?m and not greater than 100 ?m, not more than 0.1%, respectable to the total pores number with diameters greater than 60 ?m and not greater than 80 ?m is 0.5-1.5%, respectable to the total pores number, with diameters greater than 40 ?m and not greater than 60 ?m is 0.8-3% respectable to the total pores number, and the remainder pores are with diameters less than 40 ?m.
    Type: Application
    Filed: April 22, 2014
    Publication date: October 23, 2014
    Applicant: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Naoki NISHIZAWA, Hideaki KAWATA, Hidekazu TOKUSHIMA
  • Publication number: 20140294654
    Abstract: An iron-based sintered alloy for sliding member, in which seizure resistance is improved, and a production method therefor, are provided. The iron-based sintered alloy for sliding member consists of, by mass %, 10 to 30% of Cu, 0.2 to 2.0 % of C, 0.03 to 0.9 % of Mn, 0.36 to 3.65% of S, and the balance of Fe and inevitable impurities in the overall composition. The iron-based sintered alloy for sliding member exhibits a metallic structure in which copper phases and pores are dispersed in the matrix that includes mainly a martensite structure and sulfide particles are dispersed in the matrix and the copper phases. The sulfide particles are dispersed at 1 to 30 vol. % with respect to the matrix.
    Type: Application
    Filed: March 26, 2014
    Publication date: October 2, 2014
    Applicant: HITACHI CHEMICAL COMPANY, LTD.
    Inventors: Hidekazu TOKUSHIMA, Hideaki KAWATA
  • Publication number: 20080010832
    Abstract: A sintered fluid dynamic pressure bearing completely seals or decreases the sizes of gaps formed in pores by shrinkage when a resin impregnated therein shrinks. The fluid dynamic pressure bearings can be reliably and easily produced using fewer processes while superior quality is maintained.
    Type: Application
    Filed: February 27, 2007
    Publication date: January 17, 2008
    Applicant: HITACHI POWDERED METALS CO., LTD.
    Inventors: Hidekazu Tokushima, Takahiro Jinushi, Katsutoshi Nii, Zenzo Ishijima
  • Patent number: 6851859
    Abstract: A bearing unit comprises a bearing 60 formed of a sintered metal in which a magnetized magnetic powder is dispersed in its matrix and at least pores exposed on a bearing surface thereof are sealed by impregnation with a resin; a non-magnetic housing 90 accommodating the bearing 60; and a lubricating fluid M made of a magnetic fluid.
    Type: Grant
    Filed: February 6, 2003
    Date of Patent: February 8, 2005
    Assignees: Hitachi Powdered Metals Co., Ltd., Minebea Co., Ltd.
    Inventors: Toshikazu Takehana, Hidekazu Tokushima, Hideo Shikata, Katsutoshi Nii, Jun Hirose
  • Patent number: 6822358
    Abstract: A spindle motor having a bearing housing and a thrust bearing fitted in the bearing housing at the lower end of the latter, in which an inclined part is formed on the outer peripheral edge at the lower end of the thrust bearing, and the outer diameter part of the thrust bearing is fitted in a coupling bore formed in the end surface of the bearing housing, the end surface of the bearing housing being pressed uniformly in the axial direction over the entire circumference around the coupling bore to cause the bearing housing to plastically flow around the coupling bore in order to cover the above-mentioned inclined part of the thrust bearing. The above-mentioned covering part formed in the bearing housing through plastic flow can exhibit a high bonding strength between the bearing housing and the thrust bearing in the spindle motor without deteriorating the sealing ability of the spindle motor, due to a shearing force and a residual contact pressure of the covering part.
    Type: Grant
    Filed: September 17, 2002
    Date of Patent: November 23, 2004
    Assignees: Hitachi, Ltd., Hitachi Powdered Metals Co., Ltd.
    Inventors: Tsutomu Nozaki, Tadayoshi Yano, Toshikazu Takehana, Hidekazu Tokushima, Yuji Yoshitomi
  • Patent number: 6756715
    Abstract: A spindle motor comprises a housing 10 including a through hole with a pair of apertures, one of the apertures being closed by a thrust plate 70 and the other aperture being open; a bearing 60 accommodated in the housing 90; a rotating shaft 30 inserted into the bearing 60; a displacement restraining structure for restraining movement of the rotating shaft 30 toward the open aperture by engaging the rotation shaft 30 with the bearing 60; a rotating member secured to the rotating shaft; and a motor generating electromagnetic function for rotating the rotating member. The through hole of the housing 90 includes a large diameter portion 92A at the thrust plate 70 side and a small diameter portion 92B at the open aperture side, and a stepped portion 93 is formed at a transition portion between the large diameter portion 92A and the small diameter portion 92B.
    Type: Grant
    Filed: February 6, 2003
    Date of Patent: June 29, 2004
    Assignees: Hitachi Powdered Metals, Co., Ltd., Minebea Co., Ltd.
    Inventors: Jun Hirose, Katsutoshi Nii, Tadayoshi Yano, Toshikazu Takehana, Hidekazu Tokushima
  • Patent number: 6737016
    Abstract: Disclosed is a process for manufacturing a sintered slide bearing. A sintered porous bearing body is prepared from a powdered metal material and a resin material in a fluidable state is penetrated into the sintered porous bearing body. The resin material in the sintered porous bearing body is hardened, and the sintered porous bearing body after the hardening of the resin material is repressed to reduce a gap produced between the sintered porous bearing body and the hardened resin material by volume reduction caused on the resin material at the hardening.
    Type: Grant
    Filed: May 8, 2002
    Date of Patent: May 18, 2004
    Assignee: Hitachi Powdered Metals Co, Ltd.
    Inventors: Hideo Shikata, Hidekazu Tokushima, Tadayoshi Yano
  • Publication number: 20040000825
    Abstract: A spindle motor comprises a housing 10 including a through hole with a pair of apertures, one of the apertures being closed by a thrust plate 70 and the other aperture being open; a bearing 60 accommodated in the housing 90; a rotating shaft 30 inserted into the bearing 60; a displacement restraining structure for restraining movement of the rotating shaft 30 toward the open aperture by engaging the rotation shaft 30 with the bearing 60; a rotating member secured to the rotating shaft; and a motor generating electromagnetic function for rotating the rotating member. The through hole of the housing 90 includes a large diameter portion 92A at the thrust plate 70 side and a small diameter portion 92B at the open aperture side, and a stepped portion 93 is formed at a transition portion between the large diameter portion 92A and the small diameter portion 92B.
    Type: Application
    Filed: February 6, 2003
    Publication date: January 1, 2004
    Inventors: Jun Hirose, Katsutoshi Nii, Tadayoshi Yano, Toshikazu Takehana, Hidekazu Tokushima
  • Publication number: 20030218397
    Abstract: A bearing unit comprises a bearing 60 formed of a sintered metal in which a magnetized magnetic powder is dispersed in its matrix and at least pores exposed on a bearing surface thereof are sealed by impregnation with a resin; a non-magnetic housing 90 accommodating the bearing 60; and a lubricating fluid M made of a magnetic fluid.
    Type: Application
    Filed: February 6, 2003
    Publication date: November 27, 2003
    Inventors: Toshikazu Takehana, Hidekazu Tokushima, Hideo Shikata, Katsutoshi Nii, Jun Hirose
  • Publication number: 20030102742
    Abstract: A spindle motor having a bearing housing and a thrust bearing fitted in the bearing housing at the lower end of the latter, in which an inclined part is formed on the outer peripheral edge at the lower end of the thrust bearing, and the outer diameter part of the thrust bearing is fitted in a coupling bore formed in the end surface of the bearing housing, the end surface of the bearing housing being pressed uniformly in the axial direction over the entire circumference around the coupling bore to cause the bearing housing to plastically flow around the coupling bore in order to cover the above-mentioned inclined part of the thrust bearing. The above-mentioned covering part formed in the bearing housing through plastic flow can exhibit a high bonding strength between the bearing housing and the thrust bearing in the spindle motor without deteriorating the sealing ability of the spindle motor, due to a shearing force and a residual contact pressure of the covering part.
    Type: Application
    Filed: September 17, 2002
    Publication date: June 5, 2003
    Inventors: Tsutomu Nozaki, Tadayoshi Yano, Toshikazu Takehana, Hidekazu Tokushima, Yuji Yoshitomi
  • Publication number: 20030031579
    Abstract: Disclosed is a process for manufacturing a sintered slide bearing. A sintered porous bearing body is prepared from a powdered metal material and a resin material in a fluidable state is penetrated into the sintered porous bearing body. The resin material in the sintered porous bearing body is hardened, and the sintered porous bearing body after the hardening of the resin material is repressed to reduce a gap produced between the sintered porous bearing body and the hardened resin material by volume reduction caused on the resin material at the hardening.
    Type: Application
    Filed: May 8, 2002
    Publication date: February 13, 2003
    Inventors: Hideo Shikata, Hidekazu Tokushima, Tadayoshi Yano
  • Patent number: 5834870
    Abstract: An oil impregnated porous bearing unit includes an arrangement wherein an oil impregnated porous bearing containing ferro-fluid is fixed in a non-magnetizable housing, a ring shaped permanent magnet is disposed so that the ferro-fluid will exist in a gap between a rotary shaft, whereon the ring shaped permanent magnet is fixed, and the oil impregnated porous bearing, and the ferro-fluid circulates between a slide plane of the bearing and a body of the oil impregnated porous bearing with rotation of the rotary shaft by utilizing the magnetic attractive force of the permanent magnet and a capillary phenomenon in the oil impregnated porous bearing.
    Type: Grant
    Filed: May 19, 1997
    Date of Patent: November 10, 1998
    Assignee: Hitachi, Ltd.
    Inventors: Hidekazu Tokushima, Motohiro Miyasaka, Michihiro Aizawa, Hideo Shikata, Katsutoshi Nii
  • Patent number: 5821655
    Abstract: A magnetic fluid bearing unit has a bearing housing, a bearing member having magnetic fluid as a lubricating agent, a rotary body rotatively supported by the bearing member, an upper permanent magnet arranged inside the bearing housing, and a lower permanent magnet arranged inside the bearing housing, the bearing member being sandwiched by the upper permanent magnet and the lower permanent magnet. The bearing member is a radial porous oil-containing bearing member in which the magnetic fluid is impregnated. The upper permanent magnet is set to have one direction of magnetic pole orientation, and the lower permanent magnet is set to have the same direction of magnetic pole orientation as the upper permanent magnet. The bearing member is sandwiched by the upper permanent magnet and the lower permanent magnet to confine the magnetic fluid. Over a wide range of rotation speeds, the leakage and the scattering of the magnetic fluid from the bearing unit can be prevented.
    Type: Grant
    Filed: January 24, 1997
    Date of Patent: October 13, 1998
    Assignees: Hitachi, Ltd., Hitachi Powdered Metals Co., Ltd.
    Inventors: Hidekazu Tokushima, Motohiro Miyasaka, Michihiro Aizawa, Hideo Shikata, Katsutoshi Nii
  • Patent number: 5645355
    Abstract: A bearing unit in which two oil sintered slide bearings are fitted in a bearing space of non-magnetic bearing housings to be spaced away from each other and a magnetic fluid is interposed between a rotary shaft and the oil sintered slide bearings to rotatably support the rotary shaft. The rotary shaft is made from a material having permeability, and a ring-shaped permanent magnet is fixedly provided between the two oil sintered slide bearings to be spaced therefrom. The magnetic fluid is held between the two oil sintered slide bearings to be circulated.
    Type: Grant
    Filed: June 3, 1996
    Date of Patent: July 8, 1997
    Assignees: Hitachi, Ltd., Hitachi Powdered Metals Co., Ltd.
    Inventors: Hidekazu Tokushima, Motohiro Miyasaka, Michihiro Aizawa, Hideo Shikata, Katsutoshi Nii