Patents by Inventor Hideki Mizuguchi

Hideki Mizuguchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6220847
    Abstract: From such a state that the steady running of a kneading extruder is temporarily stopped in the heating state where it is supplied with resin material, the operation of a cutter device (5) is stopped, the heating quantity of a die (2) is reduced, and an external surface (2a) of the die is covered with cooling water, the heating quantity of the die (2) is increased so that softened resin material filling the inside of the nozzles (7) is melted, and the cutter device (5) as well as the kneading extruder are started to be driven at the same time.
    Type: Grant
    Filed: December 2, 1998
    Date of Patent: April 24, 2001
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Minoru Yoshida, Hideki Mizuguchi, Nobuhisa Kobayashi, Masaharu Ishida
  • Patent number: 6149419
    Abstract: A first granulating unit A for molding molten resin of one color into pellets and a second granulating unit B for molding molten resin of the other color into pellets are provided in one screw type kneading extruder 1. The first granulating unit A is made to communicate with a discharge port 2a while the second granulating unit B is blocked. After the pellets of one color are molded in this state, the discharge port 2a is made open to the outside of the apparatus, and a thermoplastic resin material of the other color is kneaded and melted by means of the screw type kneading extruder 1, and discharged to the outside of the apparatus to thereby perform cleaning operation. Next, the second granulating unit B is made to communicate with the discharge port 2a while the first granulating unit A is blocked. In this state, the pellets of the other color are molded.
    Type: Grant
    Filed: February 5, 1999
    Date of Patent: November 21, 2000
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Hideki Mizuguchi, Masaharu Ishida
  • Patent number: 6099159
    Abstract: The invention is for mixing at least one kind of an additive with a powdery or granular main material homogeneously so as to continuously supply the same quantitatively. A barrel comprises a front side cylindrical part, a trough part, and a rear side cylindrical part from the upstream side. A quantitative extruding zone comprises the front side cylindrical part and a quantitative extruding part having a full flight provided on the peripheral surface of the axis part of a screw, for quantitatively transporting a main material to the downstream side. A mixing zone comprises the trough part and a mixing part having an agitating blade formed zigzag on the axis part of the screw and a ribbon screw having a distance with respect to the peripheral surface of the axis part, for homogeneously dispersing additives added from additive supply openings in the main material.
    Type: Grant
    Filed: September 10, 1999
    Date of Patent: August 8, 2000
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Minoru Yoshida, Hideki Mizuguchi, Kunihiro Horie
  • Patent number: 6019916
    Abstract: A first granulating unit A for molding molten resin of one color into pellets and a second granulating unit B for molding molten resin of the other color into pellets are provided in one screw type kneading extruder 1. The first granulating unit A is made to communicate with a discharge port 2a while the second granulating unit B is blocked. After the pellets of one color are molded in this state, the discharge port 2a is made open to the outside of the apparatus, and a thermoplastic resin material of the other color is kneaded and melted by means of the screw type kneading extruder 1, and discharged to the outside of the apparatus to thereby perform cleaning operation. Next, the second granulating unit B is made to communicate with the discharge port 2a while the first granulating unit A is blocked. In this state, the pellets of the other color are molded.
    Type: Grant
    Filed: December 9, 1997
    Date of Patent: February 1, 2000
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Hideki Mizuguchi, Masaharu Ishida
  • Patent number: 6007749
    Abstract: A water injection foaming devolatilizing method, and an apparatus for practicing the method according to the invention are designed as follows: A molten polymer material is kneaded in a water-injection dispersion zone (11) of an extruding machine having a pair of screws (6) each of which is turned in the same direction. Water is supplied to the molten polymer material, thus the water being dispersed therein while the molten polymer material is kneaded. In a devolatilizing zone (12) downstream of the water-injection dispersion zone, the volatile components in the molten polymer material are removed by being gasified together with the water. In this water injection foaming devolatilizing method, the molten polymer material is smoothly extruded from the filling zone (10) to the water-injection dispersion zone (11), and in the latter zone (11) water injection is performed with increased pressure due to the aid of a ring (15), thereby to achieve the devolatilizing of the molten polymer material.
    Type: Grant
    Filed: March 5, 1998
    Date of Patent: December 28, 1999
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Ning-He Wang, Norimasa Oda, Seiji Takamoto, Yoshitaka Kimura, Hideki Mizuguchi
  • Patent number: 5948336
    Abstract: An underwater granulating method in which thermoplastic resin material is kneaded and melted by a kneading extruder while the melted resin material is extruded into cooling water from nozzles of a die with its external surface covered with the cooling water, and the resin material extruded in thin strings is cut by a cutter device driven to move along the external surface of the die.
    Type: Grant
    Filed: May 19, 1997
    Date of Patent: September 7, 1999
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Minoru Yoshida, Hideki Mizuguchi, Nobuhisa Kobayashi, Masaharu Ishida
  • Patent number: 5895617
    Abstract: In the underwater cut pellet transport apparatus in which pellets cut formed by an underwater cutting device 4 are delivered to a cooling water dehydrating device 10 and a drying device 11 by means of the head pressure of a cooling water circulating pump 6 and are dehydrated and dried there, and the thus dried pellets are then delivered to pellet silos 15 by means of the head pressure of an air feed blower 17 of a pneumatic feed facility, the above-mentioned cooling water dehydrating device 10 and drying device 11 are respectively disposed above the pellet silos 15, thereby eliminating the need for provision of the above-mentioned pneumatic feed facility.
    Type: Grant
    Filed: July 31, 1997
    Date of Patent: April 20, 1999
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Hideki Mizuguchi, Masaharu Ishida
  • Patent number: 5890801
    Abstract: An object of the present invention is to provide a kneading and extruding machine which includes a screw type two-shaft kneader and a gear pump in which the degree of kneading melted resin material can be made uniform at the discharging port of the screw type two-shaft kneader. In the kneading and extruding machine of the present invention, the height of scraping flights or inverse flights of the screw in the discharging section of the screw type two-shaft kneader is determined to be an average of the inner diameter of the cylinder and the bottom diameter of the groove of the screw at the most.
    Type: Grant
    Filed: July 16, 1998
    Date of Patent: April 6, 1999
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Hideki Mizuguchi, Shunji Ogoshi, Nobuhisa Kobayashi, Yukio Imamura, Minoru Yoshida
  • Patent number: 5879720
    Abstract: A granulating device, and a granulating method for thermoplastic resin material, in which a screw type kneading and extruding machine for kneading, extruding and melting the thermoplastic resin material, a die holder connected to a front end portion of the screw type kneading and extruding machine, the die holder including a passage through which the melted resin material folws, a change-over valve and at least two outlets, the passage selectively connected to the outlets with the change-over valve, a first and a second dies, for forming the melted resin material into a plurality of pieces of string, connected respectively to the outlets to adapt to different ranges of viscosity of the melted resin material, and a first and a second cutter units including cutters moved respectively along extruding planes of the first and second dies to cut the string-shaped resin material into small pieces, and cooling and solidifying sections for cooling and solidifying the small pieces of thermoplastic resin material.
    Type: Grant
    Filed: February 9, 1998
    Date of Patent: March 9, 1999
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Minoru Yoshida, Hideki Mizuguchi, Nobuhisa Kobayashi, Masaharu Ishida
  • Patent number: 5876646
    Abstract: A granulating device, and a granulating method for thermoplastic resin material, in which a screw type kneading and extruding machine for kneading, extruding and melting the thermoplastic resin material, a die holder connected to a front end portion of the screw type kneading and extruding machine, the die holder including a passage through which the melted resin material flows, a change-over valve and at least two outlets, the passage selectively connected to the outlets with the change-over valve, a first and a second dies, for forming the melted resin material into a plurality of pieces of string, connected respectively to the outlets to adapt to different ranges of viscosity of the melted resin material, and a first and a second cutter units including cutters moved respectively along extruding planes of the first and second dies to cut the string-shaped resin material into small pieces, and cooling and solidifying sections for cooling and solidifying the small pieces of thermoplastic resin material.
    Type: Grant
    Filed: June 23, 1997
    Date of Patent: March 2, 1999
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Minoru Yoshida, Hideki Mizuguchi, Nobuhisa Kobayashi, Masaharu Ishida
  • Patent number: 5840197
    Abstract: The screen changer of the invention is structured such that a material discharge passage formed in a housing is brought into communication with the in-flow passage of a through passage formed in the housing through the upstream chambers of through passage portions respectively formed in slide bars, and the molten materials that have passed through the in-flow passage in the initial operation of the extruding machine are discharged into the above material discharge passage, thereby being able to remove the mixtures remaining in the extruding machine prior to the normal operation of the extruding machine.
    Type: Grant
    Filed: April 19, 1996
    Date of Patent: November 24, 1998
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Yasuhiko Ishida, Hideki Mizuguchi
  • Patent number: 5829872
    Abstract: An object of the present invention is to provide a kneading and extruding machine which includes a screw type two-shaft kneader and a gear pump in which the degree of kneading melted resin material can be made uniform at the discharging port of the screw type two-shaft kneader. In the kneading and extruding machine of the present invention, the height of scraping flights or inverse flights of the screw in the discharging section of the screw type two-shaft kneader is determined to be an average of the inner diameter of the cylinder and the bottom diameter of the groove of the screw at the most.
    Type: Grant
    Filed: June 12, 1996
    Date of Patent: November 3, 1998
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Hideki Mizuguchi, Shunji Ogoshi, Nobuhisa Kobayashi, Yukio Imamura, Minoru Yoshida
  • Patent number: 5747077
    Abstract: A granulating device, and a granulating method for thermoplastic resin material, in which a screw type kneading and extruding machine for kneading, extruding and melting the thermoplastic resin material, a die holder connected to a front end portion of the screw type kneading and extruding machine, the die holder including a passage through which the melted resin material flows, a change-over valve and at least two outlets, the passage selectively connected to the outlets with the change-over valve, a first and a second dies, for forming the melted resin material into a plurality of pieces of string, connected respectively to the outlets to adapt to different ranges of viscosity of the melted resin material, and a first and a second cutter units including cutters moved respectively along extruding planes of the first and second dies to cut the string-shaped resin material into small pieces, and cooling and solidifying sections for cooling and solidifying the small pieces of thermoplastic resin material.
    Type: Grant
    Filed: November 13, 1996
    Date of Patent: May 5, 1998
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Minoru Yoshida, Hideki Mizuguchi, Nobuhisa Kobayashi, Masaharu Ishida
  • Patent number: 5723082
    Abstract: A method of granulating synthetic resin by extrusion and an apparatus thereof by which a large quantity of pellets can be effectively produced is provided. A plurality of sets of granulating sections are connected with an end of an extruder in parallel. The plurality of sets of granulating sections are simultaneously and independently operated for granulation in a normal operation. When one of the sets of granulating sections is stopped, the other set may still operate for granulation.
    Type: Grant
    Filed: June 11, 1996
    Date of Patent: March 3, 1998
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Hideki Mizuguchi, Minoru Yoshida
  • Patent number: 5516205
    Abstract: A twin extruder has a material supplying section, a conveying section, a kneading section, a degassing section, and a discharging section. In the conveying section and the neading section, a plurality of grooves are formed in each of two walls arcuate in cross section of a cylinder which define an internal hole in the cylinder, and/or a cut is formed at each of the junctions of the walls of the cylinder.
    Type: Grant
    Filed: January 12, 1995
    Date of Patent: May 14, 1996
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Norimasa Oda, Minoru Yoshida, Hideki Mizuguchi, Katsumi Sumioda
  • Patent number: 5360585
    Abstract: A plastics granulating process wherein a cutter holder having cutter knives is driven to rotate along a die surface of a die and a housing is provided with a cutter drive shaft for driving the cutter holder to rotate in a manner so that plastics particles are obtained by cutting resin extruded from the die. A sleeve is axially movably provided in the housing so as to coaxially rotatably hold the cutter drive shaft, and a pressure medium is supplied into space chambers formed between the sleeve and the housing so that the cutter drive shaft moves axially with axial movement of the sleeve and the cutter knives presses against the die surface with a controlled thrust force.
    Type: Grant
    Filed: June 30, 1993
    Date of Patent: November 1, 1994
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Yasuhiko Ishida, Minoru Yoshida, Hideki Mizuguchi, Takaaki Okita, Tetsuo Makida
  • Patent number: 5190768
    Abstract: A plastics granulating apparatus includes a cutter holder having cutter knives driven to rotate along a die surface of a die and a housing provided with a cutter drive shaft for driving the cutter holder to rotate in a manner so that plastics particles are obtained by cutting resin extruded from the die with the cutter knives, wherein a sleeve is axially movably provided in the housing so as to coaxially rotatably hold the cutter drive shaft, and a pressure medium is supplied into space chambers formed between the sleeve and the housing so that the cutter drive shaft moves axially with axial movement of the sleeve.
    Type: Grant
    Filed: May 22, 1991
    Date of Patent: March 2, 1993
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Yasuhiko Ishida, Minoru Yoshida, Hideki Mizuguchi, Sakaoki Okita, Tetsuo Makida
  • Patent number: 5145251
    Abstract: A resin extruder in which the degree-of-kneading of the resin can be effectively controlled. The invention can be applied to both a single-screw extruder and a twin-screw extruder. In either case, blocking walls are formed around a cylindrical portion of the screw or screws just upstream of the kneading section. A valve structure is provided in the walls to control the kneading of resin at the kneading section.
    Type: Grant
    Filed: October 31, 1990
    Date of Patent: September 8, 1992
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Toru Shirato, Hideki Mizuguchi, Minoru Yoshida
  • Patent number: 4679461
    Abstract: A drive device for a two-shaft extruding machine whereby the directions of relative rotation of the two screw shafts of the machine can be rapidly changed without having to manually change a gear. The drive device includes a first shaft, a second shaft disposed coaxially with the first screw shaft and rotatable integrally therewith, a third shaft disposed coaxially with the intermediate shaft and rotatable integrally therewith, a first gear rotatable integrally with the first shaft, a second gear rotatable integrally with the second shaft and meshed with the first gear, a third gear rotatably supported on the third shaft and meshed with the first gear, and a fourth gear rotatable integrally with the second shaft and a fifth gear rotatably supported on the third shaft and meshed with the fourth gear. A claw clutch is provided for rotatably coupling a selected one of the third and fifth gear to the third shaft.
    Type: Grant
    Filed: September 27, 1985
    Date of Patent: July 14, 1987
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Hideki Mizuguchi, Haruo Yamaguchi, Seigo Hanada, Nobuo Mukuda
  • Patent number: 4167384
    Abstract: A filter screen exchanging device having a pair of parallel slide plates 12 disposed in branched passages DK, EL of a plastic resin extruder 10. Each slide plate has a shouldered hole 14 on one side accommodating a breaker plate 15 having a plurality of flow nozzles 20, a filter screen 17, and a threaded screen cap 18 having a plurality of trapezoidal apertures therein. The other side of each slide plate is blind, and the plates are alternately transferred for screen and cap exchange by hydraulic cylinders 13. The extruder operation is thus continuous, the breaker plate is not exchanged with each screen and cap replacement, and the screen mounting arrangement is designed to minimize air entry and resin leakage during slide transfer.
    Type: Grant
    Filed: March 23, 1978
    Date of Patent: September 11, 1979
    Assignee: The Japan Steel Works, Ltd.
    Inventors: Toru Shirato, Minoru Yoshida, Hideki Mizuguchi