Patents by Inventor Hidemi Yazawa
Hidemi Yazawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10100886Abstract: A back-plate composition of the present invention is a composition for forming a back plate of a brake pad, the brake pad having a friction material and the back plate bonded to the friction material. The back-plate composition includes a resin, a plurality of first fibers and a plurality of second fibers having an average length shorter than an average length of the first fibers. In the case where the average length of the first fibers is “L1” [?m] and the average length of the second fibers is “L2” [?m], “L2”/“L1” is in the range of 0.001 to 0.5. This makes it possible to provide a back-plate composition having excellent moldability, as well as a back plate formed of the back-plate composition, a brake pad including the back-plate and a caliper device provided with the brake pad.Type: GrantFiled: January 13, 2017Date of Patent: October 16, 2018Assignee: SUMITOMO BAKELITE COMPANY LIMITEDInventors: Hideaki Inokuchi, Hidemi Yazawa
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Patent number: 9920801Abstract: A brake pad 10 can brake a rotation of a disc 200. The brake pad 10 includes a friction material 12 provided on the side of the disc 200 and a back plate 11 bonded to the friction material 12 on the opposite side of the disc 200. A thickness of a central region of the back plate 11 in a rotational direction of the disc 200 is larger than thicknesses of both end regions of the back plate 11 in the rotational direction of the disc. In the case where a minimum value of the thicknesses of the end regions of the back plate 11 is defined as “h1 [mm]” and a maximum value of the thickness of the central region of the back plate 11 is defined as “h2 [mm]”, h1 and h2 preferably satisfy a relationship of “h2?h1<3”.Type: GrantFiled: January 28, 2014Date of Patent: March 20, 2018Assignee: SUMITOMO BAKELITE COMPANY LIMITEDInventors: Hideaki Inokuchi, Hidemi Yazawa
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Patent number: 9816573Abstract: The brake pad 10 includes a friction material 12 provided on the side of the disc 200 and a back plate 11 bonded to the friction material on the opposite side of the disc 200. A thickness of a peripheral region of the back plate on the side of a center of the disc is larger than a thickness of a peripheral region of the back plate on the side of an outer circumference of the disc. In the case where a minimum value of the thickness of the peripheral region of the back plate on the side of the center of the disc is defined as “h2 [mm]” and a maximum value of the thickness of the peripheral region of the back plate 11 on the side of the outer circumference of the disc is defined as “h1 [mm]”, h1 and h2 satisfy a relationship of “h2?h1<3”.Type: GrantFiled: January 28, 2014Date of Patent: November 14, 2017Assignee: SUMITOMO BAKELITE COMPANY LIMITEDInventors: Hideaki Inokuchi, Hidemi Yazawa
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Publication number: 20170130789Abstract: A back-plate composition of the present invention is a composition for forming a back plate of a brake pad, the brake pad having a friction material and the back plate bonded to the friction material. The back-plate composition includes a resin, a plurality of first fibers and a plurality of second fibers having an average length shorter than an average length of the first fibers. In the case where the average length of the first fibers is “L1” [?m] and the average length of the second fibers is “L2” [?m], “L2”/“L1” is in the range of 0.001 to 0.5. This makes it possible to provide a back-plate composition having excellent moldability, as well as a back plate formed of the back-plate composition, a brake pad including the back-plate and a caliper device provided with the brake pad.Type: ApplicationFiled: January 13, 2017Publication date: May 11, 2017Applicant: SUMITOMO BAKELITE COMPANY LIMITEDInventors: Hideaki Inokuchi, Hidemi Yazawa
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Patent number: 9618065Abstract: A back-plate composition of the present invention is a composition for forming a back plate of a brake pad, the brake pad having a friction material and the back plate bonded to the friction material. The back-plate composition includes a resin, a plurality of first fibers and a plurality of second fibers having an average length shorter than an average length of the first fibers. In the case where the average length of the first fibers is “L1” [?m] and the average length of the second fibers is “L2” [?m], “L2”/“L1” is in the range of 0.001 to 0.5. This makes it possible to provide a back-plate composition having excellent moldability, as well as a back plate formed of the back-plate composition, a brake pad including the back-plate and a caliper device provided with the brake pad.Type: GrantFiled: October 24, 2013Date of Patent: April 11, 2017Assignee: SUMITOMO BAKELITE COMPANY LIMITEDInventors: Hideaki Inokuchi, Hidemi Yazawa
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Publication number: 20160025163Abstract: A brake pad 10 is adapted to be used in an opposing type caliper device and can brake a rotation of a disc 200. The brake pad 10 includes a friction material 12 provided on the side of the disc 200 and a back plate 11 bonded to the friction material 12 on the opposite side of the disc 200. The back plate 11 is formed of a back-plate composition including a resin and a plurality of fibers. The back plate 11 has an engagement portion 111 into which an attachment portion 70 of the caliper device 100 is capable of being inserted, and with which the inserted attachment portion 70 is engaged. A thickness of a region of the back plate 11 where the engagement portion 111 is provided is larger than a thickness of a region of the back plate 11 where the engagement portion 111 is not provided.Type: ApplicationFiled: March 6, 2014Publication date: January 28, 2016Applicant: SUMITOMO BAKELITE CO., LTD.Inventors: Hideaki INOKUCHI, Hidemi YAZAWA
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Publication number: 20150377308Abstract: A brake pad 10 can brake a rotation of a disc 200. The brake pad 10 includes a friction material 12 provided on the side of the disc 200 and a back plate 11 bonded to the friction material 12 on the opposite side of the disc 200. A thickness of a central region of the back plate 11 in a rotational direction of the disc 200 is larger than thicknesses of both end regions of the back plate 11 in the rotational direction of the disc. In the case where a minimum value of the thicknesses of the end regions of the back plate 11 is defined as “h1 [mm]” and a maximum value of the thickness of the central region of the back plate 11 is defined as “h2 [mm]”, h1 and h2 preferably satisfy a relationship of “h2?h1<3”.Type: ApplicationFiled: January 28, 2014Publication date: December 31, 2015Applicant: SUMITOMO BAKELITE COMPANY LIMITEDInventors: Hideaki Inokuchi, Hidemi Yazawa
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Publication number: 20150369310Abstract: The brake pad 10 includes a friction material 12 provided on the side of the disc 200 and a back plate 11 bonded to the friction material on the opposite side of the disc 200. A thickness of a peripheral region of the back plate on the side of a center of the disc is larger than a thickness of a peripheral region of the back plate on the side of an outer circumference of the disc. In the case where a minimum value of the thickness of the peripheral region of the back plate on the side of the center of the disc is defined as “h2 [mm]” and a maximum value of the thickness of the peripheral region of the back plate 11 on the side of the outer circumference of the disc is defined as “h1 [mm]”, h1 and h2 satisfy a relationship of “h2?h1<3”.Type: ApplicationFiled: January 28, 2014Publication date: December 24, 2015Applicant: SUMITOMO BAKELITE COMPANY LIMITEDInventors: Hideaki Inokuchi, Hidemi Yazawa
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Publication number: 20150369311Abstract: A brake pad 10 can control rotating of a disc 200. The brake pad 10 includes a friction material 12 provided on a side of the disc and a back plate 11 bonded to the friction material on an opposite side of the disc 200. The back plate has a plurality of ridges 111 and/or a plurality of grooves 112 each formed on an entirety of a surface of the back plate on the side of the friction material so that longitudinal directions of the ridges and/or the grooves are inclined all together with respect to a rotational direction of the disc at a predetermined angle. The friction material is bonded to the back plate so as to make close contact with a surface defining each ridge and/or each groove and the surface of the back plate on the side of the friction material.Type: ApplicationFiled: January 28, 2014Publication date: December 24, 2015Applicant: SUMITOMO BAKELITE COMPANY LIMITEDInventors: Hideaki Inokuchi, Hidemi Yazawa
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Publication number: 20150369312Abstract: A brake pad 10 can control rotating of a disc 200. The brake pad includes a friction material 12 provided on a side of the disc and a back plate 11 bonded to the friction material on an opposite side of the disc. The back plate has non-linear first ridges 111 and/or non-linear first grooves 113 and second ridges 112 and/or second grooves 114 each formed on a surface thereof positioned on a side of the friction material so that a longitudinal direction of the first ridges and/or the first grooves corresponds to a first direction and a longitudinal direction of the second ridges and/or the second grooves corresponds to a second direction intersecting the first direction.Type: ApplicationFiled: January 28, 2014Publication date: December 24, 2015Applicant: SUMITOMO BAKELITE CO., LTD.Inventors: Hideaki Inokuchi, Hidemi Yazawa
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Publication number: 20150292583Abstract: The brake pad 10 includes a friction material 12 provided on the side of the disc 200 and a back plate 11 bonded to the friction material on the opposite side of the disc. The back plate 11 has a plurality of ridges 111 having a non-linear shape and/or a plurality of grooves 112 having a non-linear shape, the ridges and the grooves each formed on a surface of the back plate 11 on the side of the friction material 12. The friction material 12 is bonded to the back plate 11 so as to make close contact with a surface defining each ridge 111 and/or each groove and the surface of the back plate positioned on the side of the friction material. An average height of the ridges 111 or an average depth of the grooves is preferably in the range of 2 to 6 mm.Type: ApplicationFiled: November 6, 2013Publication date: October 15, 2015Applicant: SUMITOMO BAKELITE COMPANY LIMITEDInventors: Hideaki Inokuchi, Hidemi Yazawa
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Publication number: 20150275990Abstract: A back-plate composition of the present invention is a composition for forming a back plate of a brake pad, the brake pad having a friction material and the back plate bonded to the friction material. The back-plate composition includes a resin, a plurality of first fibers and a plurality of second fibers having an average length shorter than an average length of the first fibers. In the case where the average length of the first fibers is “L1” [?m] and the average length of the second fibers is “L2” [?m], “L2”/“L1” is in the range of 0.001 to 0.5. This makes it possible to provide a back-plate composition having excellent moldability, as well as a back plate formed of the back-plate composition, a brake pad including the back-plate and a caliper device provided with the brake pad.Type: ApplicationFiled: October 24, 2013Publication date: October 1, 2015Applicant: SUMITOMO BAKELITE COMPANY LIMITEDInventors: Hideaki Inokuchi, Hidemi Yazawa
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Patent number: 6765051Abstract: A phenol resin composition for forming pulleys used in motor vehicles is disclosed. The composition comprises 35 to 45 wt % of resol, 35 to 45 wt % of glass fiber, 5 to 15 wt % of one or more inorganic powders selected from the group consisting of calcium carbonate, clay, and wallastonite, and 1 to 3 wt % of polyvinyl butyral. The phenol resin pulley for motor vehicles is almost free from swelling or shell cracking on the surface at a high temperature of 250° C. or more and exhibits high mechanical strength and superior thermal shock resistance.Type: GrantFiled: February 13, 2003Date of Patent: July 20, 2004Assignees: Sumitomo Bakelite Company Limited, DENSO CorporationInventors: Hidemi Yazawa, Etsuji Oono, Hideki Oka, Hiroyuki Wakabayashi, Kazuo Kato
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Publication number: 20030134962Abstract: A phenol resin composition for forming pulleys used in motor vehicles is disclosed. The composition comprises 35 to 45 wt % of resol, 35 to 45 wt % of glass fiber, 5 to 15 wt % of one or more inorganic powders selected from the group consisting of calcium carbonate, clay, and wallastonite, and 1 to 3 wt % of polyvinyl butyral. The phenol resin pulley for motor vehicles is almost free from swelling or shell cracking on the surface at a high temperature of 250° C. or more and exhibits high mechanical strength and superior thermal shock resistance.Type: ApplicationFiled: February 13, 2003Publication date: July 17, 2003Applicant: SUMITOMO BAKELITE COMPANY LIMITEDInventors: Hidemi Yazawa, Etsuji Oono, Hideki Oka, Hiroyuki Wakabayashi, Kazuo Kato
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Patent number: 6559218Abstract: A phenol resin composition for forming pulleys used in motor vehicles is disclosed. The composition comprises 35 to 45 wt % of resol, 35 to 45 wt % of glass fiber, 5 to 15 wt % of one or more inorganic powders selected from the group consisting of calcium carbonate, clay, and wallastonite, and 1 to 3 wt % of polyvinyl butyral. The phenol resin pulley for motor vehicles is almost free from swelling or shell cracking on the surface at a high temperature of 250° C. or more and exhibits high mechanical strength and superior thermal shock resistance.Type: GrantFiled: November 8, 2001Date of Patent: May 6, 2003Assignees: Sumitomo Bakelite Company Limited, Denso CorporationInventors: Hidemi Yazawa, Etsuji Oono, Hideki Oka, Hiroyuki Wakabayashi, Kazuo Kato
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Publication number: 20020086930Abstract: A phenol resin composition for forming pulleys used in motor vehicles is disclosed. The composition comprises 35 to 45 wt % of resol, 35 to 45 wt % of glass fiber, 5 to 15 wt % of one or more inorganic powders selected from the group consisting of calcium carbonate, clay, and wallastonite, and 1 to 3 wt % of polyvinyl butyral. The phenol resin pulley for motor vehicles is almost free from swelling or shell cracking on the surface at a high temperature of 250° C. or more and exhibits high mechanical strength and superior thermal shock resistance.Type: ApplicationFiled: November 8, 2001Publication date: July 4, 2002Applicant: SUMITOMO BAKELITE COMPANY LIMITEDInventors: Hidemi Yazawa, Etsuji Oono, Hideki Oka, Hiroyuki Wakabayashi, Kazuo Kato
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Patent number: 6355195Abstract: The invention provides a process for producing a phenolic resin-made pulley having a metal insert embedded therein. The process includes a step of sealing a gate of a mold with a gate-sealing pin, and simultaneously therewith or thereafter moving forward the part or the whole of a movable side die of the mold, which was moved backward, to a predetermined position to mold the pulley, whereby the packing density of the molding material in the cavity is increased.Type: GrantFiled: July 9, 1998Date of Patent: March 12, 2002Assignee: Sumitomo Bakelite Company LimitedInventors: Atsushi Funatsu, Yoshifumi Kimura, Hidemi Yazawa
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Patent number: 5846470Abstract: The present invention provides a process for producing a phenolic resin-made pulley having a metal insert embedded therein, which process comprises:setting a metal insert in the form of a cylinder or a circular solid shaft in a cavity of a mold having a movable side die, a fixed side die and the cavity,closing the mold in a state in which a part or the whole of the movable side die has been moved backward by a given distance from its predetermined position to be taken when a pulley to be produced has a final shape,injecting a phenolic resin molding material into the cavity to fill the cavity with the molding material,preferably sealing a gate of the mold with a gate-sealing pin, and substantially simultaneously with or after the gate sealingmoving forward the part or the whole of the movable side die moved backward, to said predetermined position to mold a phenolic resin-made pulley.This process is particularly effective to mold a phenolic resin-made pulley having holes formed in its disc portion.Type: GrantFiled: May 30, 1995Date of Patent: December 8, 1998Assignee: Sumitomo Bakelite Company LimitedInventors: Atsushi Funatsu, Yoshifumi Kimura, Hidemi Yazawa