Patents by Inventor Hideo Kaneko

Hideo Kaneko has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170023855
    Abstract: A method for manufacturing a photomask blank having at least a silicon-containing inorganic film over a transparent substrate includes forming the silicon-containing inorganic film such that a surface has an oxygen concentration not less than 55 atomic percent and not more than 75 atomic percent, the silicon-containing inorganic film being an SiO film or an SiON film and serving as a hard mask film.
    Type: Application
    Filed: October 3, 2016
    Publication date: January 26, 2017
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Yukio INAZUKI, Takashi YOSHII, Toyohisa SAKURADA, Akira IKEDA, Hideo KANEKO, Satoshi WATANABE, Yoshio KAWAI
  • Patent number: 9541823
    Abstract: A photomask blank comprising a transparent substrate and a chromium-containing film deposited thereon is provided. The chromium-containing film comprises at least one CrC compound layer comprising up to 50 at % of Cr, at least 25 at % of O and/or N, and at least 5 at % of C. From the blank, a photomask having a photomask pattern formed on the substrate is produced, the photomask being used in photolithography of forming a resist pattern with a line width of up to 0.1 ?m, using exposure light having a wavelength of up to 250 nm.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: January 10, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Kouhei Sasamoto, Yukio Inazuki, Souichi Fukaya, Hideo Nakagawa, Hideo Kaneko
  • Patent number: 9488906
    Abstract: The present invention relates to a photomask blank obtained by forming a resist film after performing a silylation process on a silicon-containing inorganic film and provides a method for manufacturing a photomask blank having at least a silicon-containing inorganic film over a transparent substrate and a resist film on the silicon-containing inorganic film, comprising: forming the silicon-containing inorganic film such that a surface that will contact the resist film has an oxygen concentration not less than 55 atomic percent and not more than 75 atomic percent; performing a silylation process after forming the silicon-containing inorganic film; and then forming the resist film by application. The method can inhibit generation of defects due to resist residues or the like after development.
    Type: Grant
    Filed: September 17, 2014
    Date of Patent: November 8, 2016
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Yukio Inazuki, Takashi Yoshii, Toyohisa Sakurada, Akira Ikeda, Hideo Kaneko, Satoshi Watanabe, Yoshio Kawai
  • Publication number: 20160291452
    Abstract: A halftone phase shift mask blank is provided comprising a transparent substrate and a halftone phase shift film which is composed of a silicon base material having a Si+N+O content of at least 90 at %, a Si content of 30-70 at %, a N+O content of 30-60 at %, and an O content of up to 30 at %, and has a thickness of up to 70 nm. The halftone phase shift film is thin enough for mask pattern processing, undergoes minimal pattern size variation degradation upon exposure to sub-200 nm radiation, and maintains a necessary phase shift and transmittance.
    Type: Application
    Filed: March 22, 2016
    Publication date: October 6, 2016
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Kouhei SASAMOTO, Takuro KOSAKA, Yukio INAZUKI, Hideo KANEKO
  • Publication number: 20160266485
    Abstract: In a mask blank comprising a transparent substrate and a single layer or multilayer film formed thereon, the film is formed only on the front surface of the substrate, but not on the side surface, chamfer, front surface-chamfer boundary, and back surface-chamfer boundary. The mask blank contains few particle defects, especially the number of particle defects with a certain size is zero.
    Type: Application
    Filed: March 11, 2016
    Publication date: September 15, 2016
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Yukio INAZUKI, Hideo KANEKO
  • Patent number: 9400422
    Abstract: The present invention relates to a photomask blank obtained by forming a resist film after performing a silylation process on a silicon-containing inorganic film and provides a method for manufacturing a photomask blank having at least a silicon-containing inorganic film over a transparent substrate and a resist film on the inorganic film, comprising: forming the silicon-containing inorganic film; heat treating the formed silicon-containing inorganic film at a temperature more than 200° C. under an atmosphere containing oxygen; performing a silylation process after the heat treatment; and then forming the resist film by application. The method can inhibit generation of defects due to resist residues or the like after development.
    Type: Grant
    Filed: September 17, 2014
    Date of Patent: July 26, 2016
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Takashi Yoshii, Yoshio Kawai, Yukio Inazuki, Satoshi Watanabe, Akira Ikeda, Toyohisa Sakurada, Hideo Kaneko
  • Patent number: 9366951
    Abstract: A halftone phase shift photomask blank comprising a transparent substrate and a halftone phase shift film is provided. The phase shift film consists of Si and N, or Si, N and O, and is free of transition metals. The phase shift film has a thickness of 40-70 nm, offers a transmittance of 10-40% and a phase shift of 150-200° relative to light of wavelength up to 200 nm, and is resistant to cleaning chemicals.
    Type: Grant
    Filed: October 22, 2014
    Date of Patent: June 14, 2016
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Yukio Inazuki, Toyohisa Sakurada, Hideo Kaneko, Takuro Kosaka, Kouhei Sasamoto
  • Publication number: 20160033858
    Abstract: A halftone phase shift photomask blank comprising a transparent substrate and a halftone phase shift film consisting of silicon, nitrogen and optional oxygen, and providing a phase shift of 150°-200° relative to light of wavelength up to 200 nm. The phase shift film includes at least one layer meeting the formula: 2×O/Si+3×N/Si?3.5 wherein Si is a silicon content (at %), N is a nitrogen content (at %), and O is an oxygen content (at %). The phase shift film exhibits satisfactory in-plane uniformity of transmittance.
    Type: Application
    Filed: August 3, 2015
    Publication date: February 4, 2016
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Takuro KOSAKA, Yukio INAZUKI, Hideo KANEKO, Toyohisa SAKURADA
  • Publication number: 20160033859
    Abstract: A method for designing a photomask blank comprising a transparent substrate and an optical film thereon is provided. The photomask blank is processed into a transmissive photomask having a pattern of optical film such that the film pattern may be transferred when exposure light is transmitted by the photomask. The optical film is selected using a specific reflectance, which is equal to the reflectance divided by the film thickness, as an index.
    Type: Application
    Filed: July 16, 2015
    Publication date: February 4, 2016
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Kouhei SASAMOTO, Hideo KANEKO, Yukio INAZUKI, Souichi FUKAYA
  • Patent number: 9164374
    Abstract: A photomask is manufactured by providing a photomask blank comprising a transparent substrate, a phase shift film, and a light-shielding film, the phase shift film and the light-shielding film including silicon base material layers, a N+O content in the silicon base material layer of the phase shift film differing from that of the light-shielding film, and chlorine dry etching the blank with oxygen-containing chlorine gas in a selected O/Cl ratio for selectively etching away the silicon base material layer of the light-shielding film.
    Type: Grant
    Filed: October 9, 2012
    Date of Patent: October 20, 2015
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Shinichi Igarashi, Hideo Kaneko, Yukio Inazuki, Kazuhiro Nishikawa
  • Publication number: 20150160549
    Abstract: A photomask blank comprising a transparent substrate and a chromium-containing film deposited thereon is provided. The chromium-containing film comprises at least one CrC compound layer comprising up to 50 at % of Cr, at least 25 at % of O and/or N, and at least 5 at % of C. From the blank, a photomask having a photomask pattern formed on the substrate is produced, the photomask being used in photolithography of forming a resist pattern with a line width of up to 0.1 ?m, using exposure light having a wavelength of up to 250 nm.
    Type: Application
    Filed: December 5, 2014
    Publication date: June 11, 2015
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Kouhei SASAMOTO, Yukio INAZUKI, Souichi FUKAYA, Hideo NAKAGAWA, Hideo KANEKO
  • Publication number: 20150125785
    Abstract: A halftone phase shift photomask blank comprising a transparent substrate and a halftone phase shift film is provided. The phase shift film consists of Si and N, or Si, N and O, and is free of transition metals. The phase shift film has a thickness of 40-70 nm, offers a transmittance of 10-40% and a phase shift of 150-200° relative to light of wavelength up to 200 nm, and is resistant to cleaning chemicals.
    Type: Application
    Filed: October 22, 2014
    Publication date: May 7, 2015
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Yukio INAZUKI, Toyohisa SAKURADA, Hideo KANEKO, Takuro KOSAKA, Kouhei SASAMOTO
  • Patent number: 8992788
    Abstract: In conjunction with a photomask blank comprising a transparent substrate, a pattern-forming film, and an etch mask film, a set of etching conditions for the pattern-forming film is evaluated by measuring a first etching clear time (C1) taken when the etch mask film is etched under the etching conditions to be applied to the pattern-forming film, measuring a second etching clear time (C2) taken when the pattern-forming film is etched under the etching conditions, and computing a ratio (C1/C2) of the first to second etching clear time.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: March 31, 2015
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Shinichi Igarashi, Hiroki Yoshikawa, Yukio Inazuki, Hideo Kaneko
  • Publication number: 20150086908
    Abstract: The present invention relates to a photomask blank obtained by forming a resist film after performing a silylation process on a silicon-containing inorganic film and provides a method for manufacturing a photomask blank having at least a silicon-containing inorganic film over a transparent substrate and a resist film on the silicon-containing inorganic film, comprising: forming the silicon-containing inorganic film such that a surface that will contact the resist film has an oxygen concentration not less than 55 atomic percent and not more than 75 atomic percent; performing a silylation process after forming the silicon-containing inorganic film; and then forming the resist film by application. The method can inhibit generation of defects due to resist residues or the like after development.
    Type: Application
    Filed: September 17, 2014
    Publication date: March 26, 2015
    Inventors: Yukio INAZUKI, Takashi YOSHII, Toyohisa SAKURADA, Akira IKEDA, Hideo KANEKO, Satoshi WATANABE, Yoshio KAWAI
  • Publication number: 20150086909
    Abstract: The present invention relates to a photomask blank obtained by forming a resist film after performing a silylation process on a silicon-containing inorganic film and provides a method for manufacturing a photomask blank having at least a silicon-containing inorganic film over a transparent substrate and a resist film on the inorganic film, comprising: forming the silicon-containing inorganic film; heat treating the formed silicon-containing inorganic film at a temperature more than 200° C. under an atmosphere containing oxygen; performing a silylation process after the heat treatment; and then forming the resist film by application. The method can inhibit generation of defects due to resist residues or the like after development.
    Type: Application
    Filed: September 17, 2014
    Publication date: March 26, 2015
    Inventors: Takashi YOSHII, Yoshio KAWAI, Yukio INAZUKI, Satoshi WATANABE, Akira IKEDA, Toyohisa SAKURADA, Hideo KANEKO
  • Patent number: 8980503
    Abstract: A binary photomask blank has on a transparent substrate a light-shielding film including substrate-side and surface-side compositionally graded layers, having a thickness of 35-60 nm, and composed of a silicon base material containing a transition metal and N and/or O. The substrate-side compositionally graded layer has a thickness of 10-58.5 nm , and a N+O content of 25-40 at % at its lower surface and 10-23 at % at its upper surface. The surface-side compositionally graded layer has a thickness of 1.5-8 nm, and a N+O content of 10-45 at % at its lower surface and 45-55 at % at its upper surface.
    Type: Grant
    Filed: August 3, 2011
    Date of Patent: March 17, 2015
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hiroki Yoshikawa, Yukio Inazuki, Kazuhiro Nishikawa, Hideo Kaneko
  • Patent number: 8920666
    Abstract: Disclosed herein is a dry etching method for a work layer formed over a substrate, including the steps of forming a hard mask layer over the work layer formed over the substrate, forming a resist pattern over the hard mask layer, transferring the resist pattern to the hard mask layer by first dry etching conducted using the resist pattern, and patterning the work layer by second dry etching conducted using a hard mask pattern obtained upon the transfer to the hard mask layer, wherein after the hard mask layer is patterned by the first dry etching, the patterning of the work layer by the second dry etching is conducted through changing the concentration of an auxiliary ingredient of a dry etching gas, without changing a main ingredient of the dry etching gas, in an etching apparatus in which the first dry etching has been conducted.
    Type: Grant
    Filed: May 14, 2010
    Date of Patent: December 30, 2014
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Shinichi Igarashi, Yukio Inazuki, Hideo Kaneko, Hiroki Yoshikawa, Yoshinori Kinase
  • Publication number: 20140318948
    Abstract: A silicon target for sputtering film formation which enables formation of a high-quality silicon-containing thin film by inhibiting dust generation during sputtering film formation is provided. An n-type silicon target material 10 and a metallic backing plate 20 are attached to each other via a bonding layer 40. A conductive layer 30 made of a material having a smaller work function than that of the silicon target material 10 is provided on a surface of the silicon target material 10 on the bonding layer 40 side. That is, the silicon target material 10 is attached to the metallic backing plate 20 via the conductive layer 30 and the bonding layer 40. In a case of single-crystal silicon, a work function of n-type silicon is generally 4.05 eV. A work function of a material of the conductive layer 30 needs to be smaller than 4.05 eV.
    Type: Application
    Filed: June 23, 2014
    Publication date: October 30, 2014
    Inventors: Hiroki YOSHIKAWA, Yukio Inazuki, Hideo Kaneko
  • Patent number: 8858814
    Abstract: A photomask blank is provided comprising a transparent substrate, a single or multi-layer film including an outermost layer composed of chromium base material, and an etching mask film. The etching mask film is a silicon oxide base material film formed of a composition comprising a hydrolytic condensate of a hydrolyzable silane, a crosslink promoter, and an organic solvent and having a thickness of 1-10 nm. The etching mask film has high resistance to chlorine dry etching, ensuring high-accuracy processing of the photomask blank.
    Type: Grant
    Filed: March 26, 2010
    Date of Patent: October 14, 2014
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Satoshi Watanabe, Hideo Kaneko, Ryuji Koitabashi, Shinichi Igarashi, Yoshio Kawai, Shozo Shirai
  • Patent number: 8753786
    Abstract: A light pattern exposure method is by irradiating ArF excimer laser light to a resist film through a halftone phase shift mask. The mask includes a transparent substrate and a pattern of halftone phase shift film of a material comprising a transition metal, silicon, nitrogen and oxygen and having an atomic ratio (Met/Si) of 0.18-0.25, a nitrogen content of 25-50 atom %, and an oxygen content of 5-20 atom %. The mask may be irradiated with ArF excimer laser light in a cumulative dose of at least 10 kJ/cm2.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: June 17, 2014
    Assignees: Shin-Etsu Chemical Co., Ltd., Toppan Printing Co., Ltd.
    Inventors: Hiroki Yoshikawa, Yukio Inazuki, Ryuji Koitabashi, Hideo Kaneko, Yosuke Kojima, Takashi Haraguchi, Tomohito Hirose