Patents by Inventor Hideomi HANE
Hideomi HANE has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12454757Abstract: A heat treatment apparatus includes a control device. The control device includes a heat treatment control unit that controls a heat treatment performed on a processing target accommodated in a processing container, according to a process condition, a cleaning control unit that controls a cleaning process on deposits adhering to the processing container due to the heat treatment, a cumulative film thickness specification unit that specifies a value of a cumulative film thickness of the deposits adhering to the processing container, based on the process condition for the heat treatment, and a temperature correction unit that corrects a temperature of the heat treatment based on a temperature correction amount corresponding to the value of the cumulative film thickness and a frequency of the cleaning process.Type: GrantFiled: December 2, 2022Date of Patent: October 28, 2025Assignee: TOKYO ELECTRON LIMITEDInventors: Morihito Inagaki, Takuya Higuchi, Hideomi Hane
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Publication number: 20250246417Abstract: A plasma purge method performed after cleaning an inside of a processing chamber and before accommodating a substrate inside the processing chamber and performing a substrate processing. The plasma purge method includes (A) activating and supplying a first process gas including N2 into the processing chamber, and (B) activating and supplying a second process gas including H2 and O2 into the processing chamber. Raising and lowering a pressure inside the processing chamber is repeated in each of (A) and (B).Type: ApplicationFiled: January 15, 2025Publication date: July 31, 2025Inventors: Hideomi HANE, Ryutaro HARA, Noriaki FUKIAGE
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Patent number: 12077855Abstract: With respect to a cleaning method of cleaning an inside of a processing chamber in a film deposition apparatus including a rotary table rotatably provided in the processing chamber, multiple mounting areas being provided on the rotary table in a circumferential direction, the cleaning method includes (a) discharging a carrier gas and a cleaning gas with rotating the rotary table, a flow rate of the carrier gas being adjusted to a first flow rate, (b) discharging the carrier gas and the cleaning gas with rotating the rotary table, the flow rate of the carrier gas being adjusted to a second flow rate less than the first flow rate, and (c) performing switching from (a) to (b) and switching from (b) to (a) a predetermined number of times while the rotary table rotates by one revolution, the predetermined number being equal to a number of the multiple mounting areas.Type: GrantFiled: November 9, 2022Date of Patent: September 3, 2024Assignee: Tokyo Electron LimitedInventors: Hideomi Hane, Akihiro Kuribayashi, Noriaki Fukiage
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Patent number: 11970768Abstract: There is provided a method of forming a silicon nitride film on a substrate having first and second films formed thereon, wherein the first film and the second film have different incubation times. The method includes: supplying a processing gas composed of a silicon halide having Si—Si bonds to the substrate; supplying a non-plasmarized second nitriding gas to the substrate; forming a thin silicon nitride layer covering the first film and the second film by repeating the supplying the processing gas and the supplying the second nitriding gas in a sequential order; supplying a plasmarized modifying gas to the substrate and modifying the thin silicon nitride layer; and forming the silicon nitride film on the modified thin silicon nitride layer by supplying the raw material gas and the first nitriding gas to the substrate.Type: GrantFiled: August 14, 2020Date of Patent: April 30, 2024Assignee: TOKYO ELECTRON LIMITEDInventors: Hideomi Hane, Shimon Otsuki, Takeshi Oyama, Ren Mukouyama, Jun Ogawa, Noriaki Fukiage
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Patent number: 11725276Abstract: A plasma purge method that is performed after dry cleaning in a process container and before applying a deposition process to a substrate includes: (a) activating and supplying a first process gas containing Cl2 in the process container; and (b) activating and supplying a second process gas containing H2 and O2 in the process container.Type: GrantFiled: September 15, 2021Date of Patent: August 15, 2023Assignee: Tokyo Electron LimitedInventors: Hideomi Hane, Hyunjoon Bang, Noriaki Fukiage
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Publication number: 20230175137Abstract: A heat treatment apparatus includes a control device. The control device includes a heat treatment control unit that controls a heat treatment performed on a processing target accommodated in a processing container, according to a process condition, a cleaning control unit that controls a cleaning process on deposits adhering to the processing container due to the heat treatment, a cumulative film thickness specification unit that specifies a value of a cumulative film thickness of the deposits adhering to the processing container, based on the process condition for the heat treatment, and a temperature correction unit that corrects a temperature of the heat treatment based on a temperature correction amount corresponding to the value of the cumulative film thickness and a frequency of the cleaning process.Type: ApplicationFiled: December 2, 2022Publication date: June 8, 2023Inventors: Morihito INAGAKI, Takuya HIGUCHI, Hideomi HANE
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Publication number: 20230175125Abstract: With respect to a cleaning method of cleaning an inside of a processing chamber in a film deposition apparatus including a rotary table rotatably provided in the processing chamber, multiple mounting areas being provided on the rotary table in a circumferential direction, the cleaning method includes (a) discharging a carrier gas and a cleaning gas with rotating the rotary table, a flow rate of the carrier gas being adjusted to a first flow rate, (b) discharging the carrier gas and the cleaning gas with rotating the rotary table, the flow rate of the carrier gas being adjusted to a second flow rate less than the first flow rate, and (c) performing switching from (a) to (b) and switching from (b) to (a) a predetermined number of times while the rotary table rotates by one revolution, the predetermined number being equal to a number of the multiple mounting areas.Type: ApplicationFiled: November 9, 2022Publication date: June 8, 2023Inventors: Hideomi HANE, Akihiro KURIBAYASHI, Noriaki FUKIAGE
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Patent number: 11414753Abstract: A processing method according to one aspect of the present disclosure includes varying pressure of a processing chamber in a state in which a plasma of a purge gas is formed in the processing chamber, the varying including removing a film deposited in the processing chamber, with the formed plasma.Type: GrantFiled: November 2, 2020Date of Patent: August 16, 2022Assignee: Tokyo Electron LimitedInventors: Hideomi Hane, Takeshi Oyama, Kentaro Oshimo, Yusuke Suzuki, Jun Ogawa
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Publication number: 20220081764Abstract: A plasma purge method that is performed after dry cleaning in a process container and before applying a deposition process to a substrate includes: (a) activating and supplying a first process gas containing Cl2 in the process container; and (b) activating and supplying a second process gas containing H2 and O2 in the process container.Type: ApplicationFiled: September 15, 2021Publication date: March 17, 2022Inventors: Hideomi HANE, Hyunjoon BANG, Noriaki FUKIAGE
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Publication number: 20220081766Abstract: A plasma purge method that is performed after dry cleaning in a process container and before applying a deposition process to a substrate includes: (a) activating and supplying a first process gas containing N2 in the process container; and (b) activating and supplying a second process gas containing H2 and O2 in the process container.Type: ApplicationFiled: September 15, 2021Publication date: March 17, 2022Inventors: Hideomi HANE, Hyunjoon BANG, Noriaki FUKIAGE
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Patent number: 11201053Abstract: A method for forming a silicon nitride film to cover a stepped portion formed by exposed surfaces of first and second base films in a substrate, includes: forming a nitride film or a seed layer to cover the stepped portion, wherein the nitride film is formed by supplying, to the substrate, a nitrogen-containing base-film nitriding gas for nitriding the base films, exposing the substrate to plasma and nitriding the surface of the stepped portion, and the seed layer is composed of a silicon-containing film formed by supplying a raw material gas of silicon to the substrate and is configured such that the silicon nitride film uniformly grows on the surfaces of the base films; and forming the silicon nitride film on the seed layer by supplying, to the substrate, a second raw material gas of silicon and a silicon-nitriding gas for nitriding silicon.Type: GrantFiled: June 2, 2020Date of Patent: December 14, 2021Assignee: TOKYO ELECTRON LIMITEDInventors: Noriaki Fukiage, Takayuki Karakawa, Toyohiro Kamada, Akihiro Kuribayashi, Takeshi Oyama, Jun Ogawa, Kentaro Oshimo, Shimon Otsuki, Hideomi Hane
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Patent number: 11171014Abstract: There is provided a substrate processing method, including: forming a silicon nitride film laminated on an etching target film by supplying a film forming gas to a substrate; oxidizing a surface of the silicon nitride film to form an oxide layer by supplying an oxidizing gas to the substrate; and etching the etching target film by supplying an etching gas containing halogen to the substrate, in a state in which the etching target film and the oxide layer are exposed on a surface of the substrate.Type: GrantFiled: June 7, 2018Date of Patent: November 9, 2021Assignee: TOKYO ELECTRON LIMITEDInventors: Hideomi Hane, Kentaro Oshimo, Shimon Otsuki, Jun Ogawa, Noriaki Fukiage, Hiroaki Ikegawa, Yasuo Kobayashi, Takeshi Oyama
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Publication number: 20210130950Abstract: A processing method according to one aspect of the present disclosure includes varying pressure of a processing chamber in a state in which a plasma of a purge gas is formed in the processing chamber, the varying including removing a film deposited in the processing chamber, with the formed plasma.Type: ApplicationFiled: November 2, 2020Publication date: May 6, 2021Inventors: Hideomi HANE, Takeshi OYAMA, Kentaro OSHIMO, Yusuke SUZUKI, Jun OGAWA
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Publication number: 20210054501Abstract: A film forming method of forming a silicon nitride film on a substrate, which includes a first film and a second film having different incubation times when a source gas containing silicon and a first nitriding gas for nitriding the silicon are supplied, includes: supplying a plasmarized hydrogen gas to the substrate; supplying a processing gas formed of silicon halide to the substrate; forming a thin layer of silicon covering the first film and the second film by alternately and repeatedly performing the supplying the plasmarized hydrogen gas and the supplying the processing gas; forming a thin layer of silicon nitride by supplying a second nitriding gas for nitriding the thin layer of silicon to the substrate; and forming the silicon nitride film on the thin layer of the silicon nitride by supplying the source gas and the first nitriding gas to the substrate.Type: ApplicationFiled: August 10, 2020Publication date: February 25, 2021Inventors: Hideomi HANE, Takeshi OYAMA, Shimon OTSUKI, Ren MUKOUYAMA, Noriaki FUKIAGE, Jun OGAWA
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Publication number: 20210054502Abstract: There is provided a method of forming a silicon nitride film on a substrate having first and second films formed thereon, wherein the first film and the second film have different incubation times. The method includes: supplying a processing gas composed of a silicon halide having Si—Si bonds to the substrate; supplying a non-plasmarized second nitriding gas to the substrate; forming a thin silicon nitride layer covering the first film and the second film by repeating the supplying the processing gas and the supplying the second nitriding gas in a sequential order; supplying a plasmarized modifying gas to the substrate and modifying the thin silicon nitride layer; and forming the silicon nitride film on the modified thin silicon nitride layer by supplying the raw material gas and the first nitriding gas to the substrate.Type: ApplicationFiled: August 14, 2020Publication date: February 25, 2021Inventors: Hideomi HANE, Shimon OTSUKI, Takeshi OYAMA, Ren MUKOUYAMA, Jun OGAWA, Noriaki FUKIAGE
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Patent number: 10900121Abstract: There is provided a film formation processing method for forming, in a vacuum atmosphere, a silicon nitride film along an inner wall surface of a recess constituting a pattern formed on a surface of a substrate, which includes: forming the silicon nitride film on the substrate by repeating, plural times, a process of supplying a raw material gas containing silicon to the substrate and subsequently, supplying an ammonia gas to the substrate to generate a silicon nitride on the substrate; and subsequently, modifying the silicon nitride film by activating a hydrogen gas and an ammonia gas and supplying the activated hydrogen gas and the activated ammonia gas to the substrate.Type: GrantFiled: November 17, 2017Date of Patent: January 26, 2021Assignee: TOKYO ELECTRON LIMITEDInventors: Noriaki Fukiage, Kentaro Oshimo, Shimon Otsuki, Hideomi Hane, Jun Ogawa, Hiroaki Ikegawa
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Publication number: 20200294787Abstract: A method for forming a silicon nitride film to cover a stepped portion formed by exposed surfaces of first and second base films in a substrate, includes: forming a nitride film or a seed layer to cover the stepped portion, wherein the nitride film is formed by supplying, to the substrate, a nitrogen-containing base-film nitriding gas for nitriding the base films, exposing the substrate to plasma and nitriding the surface of the stepped portion, and the seed layer is composed of a silicon-containing film formed by supplying a raw material gas of silicon to the substrate and is configured such that the silicon nitride film uniformly grows on the surfaces of the base films; and forming the silicon nitride film on the seed layer by supplying, to the substrate, a second raw material gas of silicon and a silicon-nitriding gas for nitriding silicon.Type: ApplicationFiled: June 2, 2020Publication date: September 17, 2020Inventors: Noriaki FUKIAGE, Takayuki KARAKAWA, Toyohiro KAMADA, Akihiro KURIBAYASHI, Takeshi OYAMA, Jun OGAWA, Kentaro OSHIMO, Shimon OTSUKI, Hideomi HANE
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Patent number: 10714332Abstract: A method for forming a silicon nitride film to cover a stepped portion formed by exposed surfaces of first and second base films in a substrate, includes: forming a nitride film or a seed layer to cover the stepped portion, wherein the nitride film is formed by supplying, to the substrate, a nitrogen-containing base-film nitriding gas for nitriding the base films, exposing the substrate to plasma and nitriding the surface of the stepped portion, and the seed layer is composed of a silicon-containing film formed by supplying a raw material gas of silicon to the substrate and is configured such that the silicon nitride film uniformly grows on the surfaces of the base films; and forming the silicon nitride film on the seed layer by supplying, to the substrate, a second raw material gas of silicon and a silicon-nitriding gas for nitriding silicon.Type: GrantFiled: March 15, 2017Date of Patent: July 14, 2020Assignee: TOKYO ELECTRON LIMITEDInventors: Noriaki Fukiage, Takayuki Karakawa, Toyohiro Kamada, Akihiro Kuribayashi, Takeshi Oyama, Jun Ogawa, Kentaro Oshimo, Shimon Otsuki, Hideomi Hane
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Patent number: 10550470Abstract: There is provided a film forming apparatus for performing a film forming process by supplying a film forming gas to a substrate in a vacuum atmosphere, comprising: a processing container in which a mounting part for mounting a substrate thereon is provided; a heating part configured to heat the substrate mounted on the mounting part; an exhaust part configured to evacuate an inside of the processing container; a cooling gas supply part configured to supply a cooling gas into the processing container; a purge gas supply part configured to supply a purge gas into the processing container; and a control part configured to output a control signal so as to execute a step of applying a stress to a thin film formed inside the processing container.Type: GrantFiled: October 26, 2018Date of Patent: February 4, 2020Assignee: TOKYO ELECTRON LIMITEDInventors: Hideomi Hane, Kentaro Oshimo, Shimon Otsuki, Takeshi Oyama, Hiroaki Ikegawa, Jun Ogawa
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Patent number: 10438791Abstract: A film forming process of forming a silicon nitride film by depositing a molecular layer of silicon nitride on a surface of a substrate, in which an uneven pattern is formed and a base made of metal reacting with halogen is exposed, includes alternately performing adsorbing silicon halide to the surface of the substrate and nitriding the silicon halide, wherein the film forming process is performed under a condition in which the substrate is heated at a film-forming temperature, the film-forming temperature falling within a range of equal to or higher than a minimum film-forming temperature at which the molecular layer of the silicon nitride is formed by reaction of the silicon halide and a plasmarized nitriding gas and less than a maximum film-forming temperature at which the reaction of the base made of metal and the silicon halide goes ahead.Type: GrantFiled: June 11, 2018Date of Patent: October 8, 2019Assignee: TOKYO ELECTRON LIMITEDInventors: Hideomi Hane, Kentaro Oshimo, Shimon Otsuki, Jun Ogawa, Noriaki Fukiage, Hiroaki Ikegawa, Yasuo Kobayashi, Takeshi Oyama