Patents by Inventor Hideshi Nakatsu

Hideshi Nakatsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150044087
    Abstract: A method of producing a mold steel, the method including a first process of preparing a molten steel A that is obtained after vacuum refining and has a component composition including from 0.005% to 0.1% by mass of C, from 1.0% to 5.0% by mass of Ni, from 3.0% to 8.0% by mass of Cr, more than 0% but less than or equal to 2.0% by mass of Mo, more than 0% but less than or equal to 3.5% by mass of Cu, and more than 0% but less than or equal to 2.0% by mass of Al, in which an amount of O is 0.005% by mass or less and an amount of N is 0.03% by mass or less; a second process of reducing the amount of O and the amount of N in the molten steel A, by slag refining the molten steel A, to obtain a molten steel B; and a third process of casting the molten steel B, is provided.
    Type: Application
    Filed: March 25, 2013
    Publication date: February 12, 2015
    Inventors: Yousuke Ayabe, Hideshi Nakatsu, Yasushi Tamura, Setsuo Mishima, Yuuki Intoh
  • Patent number: 8815147
    Abstract: A cold die steel excellent in the characteristic of suppressing dimensional change, which has a chemical composition in mass %: C: 0.7% or more and less than 1.6%, Si: 0.5 to 3.0%, Mn: 0.1 to 3.0%, P: less than 0.05% including 0%, S: 0.01 to 0.12%, Cr: 7.0 to 13.0%, one or two elements selected from the group consisting of Mo and W: amounts satisfying the formula (Mo+(W/2))=0.5 to 1.7%, V: less than 0.7% including 0, Ni: 0.3 to 1.5%, Cu: 0.1 to 1.0% and Al: 0.1 to 0.7%. Preferably, the die steel satisfies the formula in mass %: Ni/Al=1 to 3.7. It is preferred that the die steel also satisfies the following formula in mass %: (Cr?4.2×C)=5 or less and (Cr?6.3×C)=1.4 or more and that it contains 0.3% or less of Nb.
    Type: Grant
    Filed: December 24, 2008
    Date of Patent: August 26, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Kunichika Kubota, Hideshi Nakatsu, Shugo Komatsubara
  • Publication number: 20100193089
    Abstract: Disclosed is a hot-working tool steel having improved toughness and high-temperature strength. Also disclosed is a method for producing the hot-working tool steel. The hot-working tool steel comprises the following components (by mass): C: 0.34-0.40%, Si: 0.3-0.5%, Mn: 0.45-0.75%, Ni: 0-0.5% (exclusive), Cr: 4.9-5.5%, (Mo+1/2W): 2.5-2.9% (provided that Mo and W are contained singly or in combination), and V: 0.5-0.7%, with the remainder being Fe and unavoidable impurities. Preferably, the cross-sectional structure of the hot-working tool steel upon quenching contains a granular structure and an acicular structure, wherein the granular structure (A %) accounts for 45 area % or less, the acicular structure (B %) accounts for 40 area % or less, and the remaining austenite (C %) accounts for 5 to 20 volume %.
    Type: Application
    Filed: September 14, 2007
    Publication date: August 5, 2010
    Applicant: Hitachi Metals, Ltd.
    Inventors: Kouta Kataoka, Hideshi Nakatsu, Yasushi Tamura, Masayuki Nagasawa
  • Publication number: 20090120540
    Abstract: A cold die steel excellent in the characteristic of suppressing dimensional change, which has a chemical composition in mass %: C: 0.7% or more and less than 1.6%, Si: 0.5 to 3.0%, Mn: 0.1 to 3.0%, P: less than 0.05% including 0%, S: 0.01 to 0.12%, Cr: 7.0 to 13.0%, one or two elements selected from the group consisting of Mo and W: amounts satisfying the formula (Mo+(W/2))=0.5 to 1.7%, V: less than 0.7% including 0, Ni: 0.3 to 1.5%, Cu: 0.1 to 1.0% and Al: 0.1 to 0.7%. Preferably, the die steel satisfies the formula in mass %: Ni/Al=1 to 3.7. It is preferred that the die steel also satisfies the following formula in mass %: (Cr?4.2×C)=5 or less and (Cr?6.3×C)=1.4 or more and that it contains 0.3% or less of Nb.
    Type: Application
    Filed: December 24, 2008
    Publication date: May 14, 2009
    Applicant: Hitachi Metals, Ltd.
    Inventors: Kunichika Kubota, Hideshi Nakatsu, Shugo Komatsubara
  • Publication number: 20060251537
    Abstract: A cold die steel excellent in the characteristic of suppressing dimensional change, which has a chemical composition in mass %: C: 0.7% or more and less than 1.6%, Si: 0.5 to 3.0%, Mn: 0.1 to 3.0%, P: less than 0.05% including 0%, S: 0.01 to 0.12%, Cr: 7.0 to 13.0%, one or two elements selected from the group consisting of Mo and W: amounts satisfying the formula (Mo+(W/2))=0.5 to 1.7%, V: less than 0.7% including 0, Ni: 0.3 to 1.5%, Cu: 0.1 to 1.0% and Al: 0.1 to 0.7%. Preferably, the die steel satisfies the formula in mass %: Ni/Al=1 to 3.7. It is preferred that the die steel also satisfies the following formula in mass %: (Cr?4.2 ×C)=5 or less and (Cr?6.3×C)=1.4 or more and that it contains 0.3% or less of Nb.
    Type: Application
    Filed: December 19, 2003
    Publication date: November 9, 2006
    Inventors: Kunichika Kubota, Hideshi Nakatsu, Shugo Komatsubara
  • Patent number: 6763593
    Abstract: Provided is a razor blade material which has excellent high hardness, high strength and high corrosion resistance. The material is made of an Fe-base alloy containing, by mass %, not less than 0.5% carbon, 9.0 to 14.0% Cr and from more than zero to 8.0% Mo, wherein precipitates, which can be observed at an optional cross section of the razor blade material, have a diameter of less than 0.1 m. The alloy has preferably a chemical composition of 0.5 to 5.0% carbon, 9.0 to 14.0% Cr and 0.5 to 8.0% Mo, 0.5 to 8.0% of B+Si, and the balance of Fe and unavoidable impurities. Preferably, the alloy has a metal structure, not less than 30 volume % of which is amorphous. The material has a thickness of 30 to 100 &mgr;m. The razor blade is preferably coated with polytetrafluoroethylene (PTFE).
    Type: Grant
    Filed: January 24, 2002
    Date of Patent: July 20, 2004
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hideshi Nakatsu, Yasushi Tamura
  • Patent number: 6663726
    Abstract: There are provided a high-hardness prehardened steel for cold working having excellent machinability containing, by mass, not less than 0.3% but less than 0.5% C, 0.7 to 2.0% Si, and 0.08 to 0.25% S, a die for cold working which is fabricated by cutting this prehardened steel at a cutting speed not less than 50 m/min. This steel is hardened and tempered to have a hardness not less than 50 HRC. Preferably, this steel consists, by mass, not less than 0.3% but less than 0.5% C, 0.7 to 2.0% Si, 0.1 to 2.0% Mn, 0.08 to 0.25% S, 0.5 to 15.0% Cr, at least one selected from the group consisting of W and Mo an amount of which one is not more than 3.5% in total in terms of (Mo+1/2W), not more than 4.0% V, not more than 0.15% N, and the balance Fe and incidental impurities.
    Type: Grant
    Filed: December 12, 2001
    Date of Patent: December 16, 2003
    Assignee: Hitachi Metals, Ltd.
    Inventors: Yukio Abe, Hideshi Nakatsu, Yasushi Tamura, Yoshihiro Kada
  • Publication number: 20020174549
    Abstract: Provided is a razor blade material has excellent high hardness, high strength and high corrosion resistance. The material is made of an Fe-base alloy containing, by mass %, 0.5 to 5.0% carbon, 9.0 to 14.0% Cr and 0.5 to 8.0% Mo. The material includes precipitates which can be observed at an optional sectional surface of the razor blade material and each of which has a diameter of less than 0.1 &mgr;m. The alloy has preferably a chemical composition of 0.5 to 5.0% carbon, 9.0 to 14.0% Cr and 0.5 to 8.0% Mo, 0.5 to 8.0% of B+Si, and the balance of Fe and unavoidable impurities. Preferably, the alloy material has a metal structure, not less than 30 volume % of which is amorphous. The material has a thickness of 30 to 100 &mgr;m. The material is preferably coated with polytetrafluoroethylene (PTFE).
    Type: Application
    Filed: January 24, 2002
    Publication date: November 28, 2002
    Applicant: HITACHI METALS, LTD.
    Inventors: Hideshi Nakatsu, Yasushi Tamura
  • Publication number: 20020112786
    Abstract: There are provided a high-hardness prehardened steel for cold working having excellent machinability containing, by mass, not less than 0.3% but less than 0.5% C, 0.7 to 2.0% Si, and 0.08 to 0.25% S, a die for cold working which is fabricated by cutting this prehardened steel at a cutting speed not less than 50 m/min. This steel is hardened and tempered to have a hardness not less than 50 HRC. Preferably, this steel consists, by mass, not less than 0.3% but less than 0.5% C, 0.7 to 2.0% Si, 0.1 to 2.0% Mn, 0.08 to 0.25% S, 0.5 to 15.0% Cr, at least one selected from the group consisting of W and Mo an amount of which one is not more than 3.5% in total in terms of (Mo+1/2W), not more than 4.0% V, not more than 0.15% N, and the balance Fe and incidental impurities.
    Type: Application
    Filed: December 12, 2001
    Publication date: August 22, 2002
    Applicant: HITACHI METALS, LTD.
    Inventors: Yukio Abe, Hideshi Nakatsu, Yasushi Tamura, Yoshihiro Kada
  • Patent number: 6413329
    Abstract: A high strength steel for dies has excellent machinability and including, by weight, 0.005 to 0.1% C, not more than 1.5% Si, not more than 2.0% Mn, from 3.0 to less than 8.0% Cr, not more than 4.0% Ni, 0.1 to 2.0% Al, not more than 3.5% Cu, and balance of Fe and unavoidable impurities including N and O, and which has a metal structure whose primary microstructure is martensite, wherein N and O as impurities are restricted to amount ranges of not more than 0.02% N and not more than 0.003% O. In the invention, an improvement in the machinability in heavy cutting an improvement in the precision electro discharge machining property and high-grade polishing property can be achieved when the above high strength steel has a chemical composition in which the value of (7.7×C (wt %))+(2.2×Si (wt %))+271.2×S (wt %)) is preferably not less than 2.5 and more preferably not more than 6.
    Type: Grant
    Filed: October 22, 2001
    Date of Patent: July 2, 2002
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hideshi Nakatsu, Yasushi Tamura, Yoshiyuki Murakawa
  • Publication number: 20020044880
    Abstract: A high strength steel for dies has excellent machinability and consists essentially of, by weight, 0.005 to 0.1% C, not more than 1.5% Si, not more than 2.0% Mn, from 3.0 to less than 8.0% Cr, not more than 4.0% Ni, 0.1 to 2.0% Al, not more than 3.5% Cu, and balance of Fe and inevitable impurities including N and 0, and which has a metal structure whose primary microstructure is martensite, wherein N and 0 as impurities are restricted to amount ranges of not more than 0.02% N and not more than 0.003% 0.
    Type: Application
    Filed: October 22, 2001
    Publication date: April 18, 2002
    Applicant: HITACHI METALS, LTD.
    Inventors: Hideshi Nakatsu, Yasushi Tamura, Yoshiyuki Murakawa