Patents by Inventor Hidetake KITAOKA
Hidetake KITAOKA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11783973Abstract: An R-T-B based permanent magnet in which R is a rare earth element, T is Fe or a combination of Fe and Co, B is boron, and further includes M. The R-T-B based permanent magnet includes main phase grains consisting of R2T14B phase. M at least includes Ga and Zr. The R-T-B based permanent magnet further includes C and O. R content is 29.0 mass % to 33.0 mass %, B content is 0.85 mass % to 1.05 mass %, Ga content is 0.30 mass % to 1.20 mass %, 0 content is 0.03 mass % to 0.20 mass %, and C content is 0.03 mass % to 0.30 mass %. Further, the R-T-B based permanent magnet satisfies 3.48m(B)?2.67?m(Zr)?3.48m(B)?1.87 in which m(B) (mass %) is B content and m(Zr) (mass %) is Zr content.Type: GrantFiled: March 4, 2019Date of Patent: October 10, 2023Assignee: TDK CORPORATIONInventors: Hidetake Kitaoka, Makoto Iwasaki
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Patent number: 11398327Abstract: An alloy for R-T-B based permanent magnet in which R is a rare earth element, T is a combination of Fe and Co, and B is boron. R includes one or more selected from Nd, Pr, Dy, and Tb. The alloy for R-T-B based permanent magnet includes M and C. M is one or more selected from Al, Cu, Zr, and Ga. Relative to 100 mass % of the alloy for R-T-B based permanent magnet, a total content of Nd, Pr, Dy, and Tb is 28.00 mass % or more and 34.00 mass % or less, Co content is 0.05 mass % or more and 3.00 mass % or less, B content is 0.70 mass % or more and 0.95 mass % or less, C content is 0.12 mass % or more and 0.19 mass % or less, a total content of M is more than 0 mass % and 4.00 mass % or less, and Fe is a substantial balance.Type: GrantFiled: March 24, 2020Date of Patent: July 26, 2022Assignee: TDK CORPORATIONInventors: Hiroki Kawamura, Hidetake Kitaoka, Makoto Iwasaki
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Patent number: 10964463Abstract: Provided is an alloy for R-T-B based rare earth magnet. “R” is one or more of a rare earth element, ‘T’ is one or more of a transition metal element essentially including Fe or Fe and Co, and “B” is boron. The alloy includes a single or a plural number of main phase (A), having a minimum length of 10 ?m or more and a maximum length of 30 ?m or more and 300 ?m or less, in a cross section cut along a thickness direction of the alloy. The main phase (A) includes an R2T14B phase, and an area ratio of the main phase (A) to an entire cross section is 2% or more and 60% or less.Type: GrantFiled: March 27, 2018Date of Patent: March 30, 2021Assignee: TDK CORPORATIONInventors: Takuma Hayakawa, Makoto Iwasaki, Tetsuya Hidaka, Eiji Kato, Hidetake Kitaoka
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Patent number: 10878981Abstract: Provided is an R-T-B based permanent magnet including main phase grains including an R2T14B compound and a grain boundary. R is one or more rare earth elements essentially including Nd, T is Fe or Fe and Co and B is boron. the R-T-B based permanent magnet further includes X, Z and M. X is one or more selected from Ti, V, Zr, Nb, Hf and Ta, Z is one or more selected from C and N, M essentially includes Ga and further includes one or more selected from Al, Si, Ge, Cu, Bi and Sn. The grain boundary includes an XZ phase having a face-centered cubic structure.Type: GrantFiled: September 6, 2018Date of Patent: December 29, 2020Assignee: TDK CORPORATIONInventors: Tetsuya Hidaka, Hidetake Kitaoka, Eiji Kato
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Patent number: 10848023Abstract: Provided is a motor including a permanent magnet, in which the permanent magnet includes a high temperature side permanent magnet part exposed to a high temperature inside the motor, and a low temperature side permanent magnet part exposed to a temperature lower than the high temperature inside the motor, and a coercive force of the high temperature side permanent magnet part is higher than the coercive force of the low temperature side permanent magnet part.Type: GrantFiled: March 27, 2018Date of Patent: November 24, 2020Assignee: TDK CORPORATIONInventors: Hidetake Kitaoka, Makoto Iwasaki, Tetsuya Hidaka, Eiji Kato, Takuma Hayakawa
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Patent number: 10825589Abstract: Provided is an R-T-B based rare earth magnet. R is one or more rare earth elements, T is one or more transition metal elements essentially including Fe or Fe and Co, and B is boron. B content with respect to a total R-T-B based rare earth magnet is 0.80 mass % or more and 0.98 mass % or less. The R-T-B based rare earth magnet includes an R1T4B4 phase.Type: GrantFiled: March 22, 2018Date of Patent: November 3, 2020Assignee: TDK CORPORATIONInventors: Makoto Iwasaki, Tetsuya Hidaka, Eiji Kato, Takuma Hayakawa, Hidetake Kitaoka
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Publication number: 20200312491Abstract: An alloy for R-T-B based permanent magnet in which R is a rare earth element, T is a combination of Fe and Co, and B is boron. R includes one or more selected from Nd, Pr, Dy, and Tb. The alloy for R-T-B based permanent magnet includes M and C. M is one or more selected from Al, Cu, Zr, and Ga. Relative to 100 mass % of the alloy for R-T-B based permanent magnet, a total content of Nd, Pr, Dy, and Tb is 28.00 mass % or more and 34.00 mass % or less, Co content is 0.05 mass % or more and 3.00 mass % or less, B content is 0.70 mass % or more and 0.95 mass % or less, C content is 0.12 mass % or more and 0.19 mass % or less, a total content of M is more than 0 mass % and 4.00 mass % or less, and Fe is a substantial balance.Type: ApplicationFiled: March 24, 2020Publication date: October 1, 2020Applicant: TDK CORPORATIONInventors: Hiroki KAWAMURA, Hidetake KITAOKA, Makoto IWASAKI
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Publication number: 20190295752Abstract: An R-T-B based permanent magnet in which R is a rare earth element, T is Fe or a combination of Fe and Co, B is boron, and further includes M. The R-T-B based permanent magnet includes main phase grains consisting of R2T14B phase. M at least includes Ga and Zr. The R-T-B based permanent magnet further includes C and O. R content is 29.0 mass % to 33.0 mass %, B content is 0.85 mass % to 1.05 mass %, Ga content is 0.30 mass % to 1.20 mass %, 0 content is 0.03 mass % to 0.20 mass %, and C content is 0.03 mass % to 0.30 mass %. Further, the R-T-B based permanent magnet satisfies 3.48 m(B)?2.67?m (Zr)?3.48 m(B)?1.87 in which m (B) (mass %) is B content and m (Zr) (mass %) is Zr content.Type: ApplicationFiled: March 4, 2019Publication date: September 26, 2019Applicant: TDK CORPORATIONInventors: Hidetake KITAOKA, Makoto IWASAKI
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Publication number: 20190080827Abstract: Provided is an R-T-B based permanent magnet including main phase grains including an R2T14B compound and a grain boundary. R is one or more rare earth elements essentially including Nd, T is Fe or Fe and Co and B is boron. the R-T-B based permanent magnet further includes X, Z and M. X is one or more selected from Ti, V, Zr, Nb, Hf and Ta, Z is one or more selected from C and N, M essentially includes Ga and further includes one or more selected from Al, Si, Ge, Cu, Bi and Sn. The grain boundary includes an XZ phase having a face-centered cubic structure.Type: ApplicationFiled: September 6, 2018Publication date: March 14, 2019Applicant: TDK CORPORATIONInventors: Tetsuya Hidaka, Hidetake Kitaoka, Eiji Kato
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Publication number: 20180287441Abstract: Provided is a motor including a permanent magnet, in which the permanent magnet includes a high temperature side permanent magnet part exposed to a high temperature inside the motor, and a low temperature side permanent magnet part exposed to a temperature lower than the high temperature inside the motor, and a coercive force of the high temperature side permanent magnet part is higher than the coercive force of the low temperature side permanent magnet part.Type: ApplicationFiled: March 27, 2018Publication date: October 4, 2018Applicant: TDK CORPORATIONInventors: Hidetake KITAOKA, Makoto IWASAKI, Tetsuya HIDAKA, Eiji KATO, Takuma HAYAKAWA
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Publication number: 20180286544Abstract: Provided is an alloy for R-T-B based rare earth magnet. “R” is one or more of a rare earth element, ‘T’ is one or more of a transition metal element essentially including Fe or Fe and Co, and “B” is boron. The alloy includes a single or a plural number of main phase (A), having a minimum length of 10 ?m or more and a maximum length of 30 ?m or more and 300 ?m or less, in a cross section cut along a thickness direction of the alloy. The main phase (A) includes an R2T14B phase, and an area ratio of the main phase (A) to an entire cross section is 2% or more and 60% or less.Type: ApplicationFiled: March 27, 2018Publication date: October 4, 2018Applicant: TDK CORPORATIONInventors: Takuma HAYAKAWA, Makoto IWASAKI, Tetsuya HIDAKA, Eiji KATO, Hidetake KITAOKA
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Publication number: 20180277288Abstract: Provided is an R-T-B based rare earth magnet. R is one or more rare earth elements, T is one or more transition metal elements essentially including Fe or Fe and Co, and B is boron. B content with respect to a total R-T-B based rare earth magnet is 0.80 mass % or more and 0.98 mass % or less. The R-T-B based rare earth magnet includes an R1T4B4 phase.Type: ApplicationFiled: March 22, 2018Publication date: September 27, 2018Applicant: TDK CORPORATIONInventors: Makoto IWASAKI, Tetsuya HIDAKA, Eiji KATO, Takuma HAYAKAWA, Hidetake KITAOKA