Patents by Inventor Hidetoshi Hatanaka

Hidetoshi Hatanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20110268988
    Abstract: The present invention provides a highly corrosion-resistant plated steel sheet that can achieve excellent surface smoothness and formability and, according to the process of the present invention, a hot-dip galvanized steel product excellent in surface smoothness and formability having on the steel product surface a zinc alloy plating layer composed of 4 to 22% by mass of Al, 1 to 5% by mass of Mg, 0.000001 to 0.1% by mass of Ti, 0.000001 to 0.5% by mass of Si and the balance of Zn and unavoidable impurities, the plating layer of the plated steel product having a metal structure in which an [Mg2Si phase], an [Al phase], a [Zn2Mg phase] and a [Zn phase] are present in a mixture in the matrix of an [Al/Zn/Zn2Mg ternary eutectic structure], and the plating layer containing a Ti—Al base intermetallic compound in the [Al phase] and/or the [Zn2Mg phase] and/or the [Zn phase], is produced.
    Type: Application
    Filed: July 15, 2011
    Publication date: November 3, 2011
    Applicant: Nippon Steel Corporation
    Inventors: Kazuhiko HONDA, Hidetoshi Hatanaka, Hajime Onozawa
  • Patent number: 8029915
    Abstract: The present invention provides a highly corrosion-resistant plated steel sheet that can achieve excellent surface smoothness and formability and, according to the process of the present invention, a hot-dip galvanized steel product excellent in surface smoothness and formability having on the steel product surface a zinc alloy plating layer composed of 4 to 22% by mass of Al, 1 to 5% by mass of Mg, 0.000001 to 0.1% by mass of Ti, 0.000001 to 0.5% by mass of Si and the balance of Zn and unavoidable impurities, the plating layer of the plated steel product having a metal structure in which an [Mg2Si phase], an [Al phase], a [Zn2Mg phase] and a [Zn phase] are present in a mixture in the matrix of an [Al/Zn/Zn2Mg ternary eutectic structure], and the plating layer containing a Ti—Al base intermetallic compound in the [Al phase] and/or the [Zn2Mg phase] and/or the [Zn phase], is produced.
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: October 4, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Kazuhiko Honda, Hidetoshi Hatanaka, Hajime Onozawa
  • Patent number: 7998533
    Abstract: The present invention provides a highly corrosion-resistant plated steel sheet that can achieve excellent surface smoothness and formability and, according to the process of the present invention, a hot-dip galvanized steel product excellent in surface smoothness and formability having on the steel product surface a zinc alloy plating layer composed of 4 to 22% by mass of Al, 1 to 5% by mass of Mg, 0.000001 to 0.1% by mass of Ti, 0.000001 to 0.5% by mass of Si and the balance of Zn and unavoidable impurities, the plating layer of the plated steel product having a metal structure in which an [Mg2Si phase], an [Al phase], a [Zn2Mg phase] and a [Zn phase] are present in a mixture in the matrix of an [Al/Zn/Zn2Mg ternary eutectic structure], and the plating layer containing a Ti—Al base intermetallic compound in the [Al phase] and/or the [Zn2Mg phase] and/or the [Zn phase], is produced.
    Type: Grant
    Filed: October 26, 2007
    Date of Patent: August 16, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Kazuhiko Honda, Hidetoshi Hatanaka, Hajime Onozawa
  • Patent number: 7534502
    Abstract: The object of the present invention is to provide a plated steel sheet capable of securing excellent post-painting corrosion resistance and brightness, and the present invention makes it possible to produce a plated steel sheet excellent in post-painting corrosion resistance and paint coat image clarity by further adding one or more elements selected from among 0.01 to 0.5% of Ca, 0.01 to 0.2% of Be, 0.0001 to 0.2% of Ti, 0.1 to 10% of Cu, 0.001 to 0.2% of Ni, 0.01 to 0.3% of Co, 0.0001 to 0.2% of Cr and 0.01 to 0.5% of Mn, in mass, to the plated layer of the plated steel sheet which is characterized in that the center line average roughness Ra of the Zn alloy plated steel sheet is 1.0 ?m or less and the filtered waviness curve WCA thereof is 0.8 ?m or less, the Zn alloy plated steel sheet having on the surface thereof the plated layer containing 1 to 10% of Mg, 2 to 19% of Al and 0.001 to 2% of Si in mass and other elements the total amount of which is suppressed to 0.
    Type: Grant
    Filed: January 8, 2003
    Date of Patent: May 19, 2009
    Assignee: Nippon Steel Corporation
    Inventors: Kazuhiko Honda, Akira Takahashi, Yoshihiro Suemune, Hidetoshi Hatanaka, Tsuyoshi Miyake
  • Publication number: 20080131729
    Abstract: The present invention provides a highly corrosion-resistant plated steel sheet that can achieve excellent surface smoothness and formability and, according to the process of the present invention, a hot-dip galvanized steel product excellent in surface smoothness and formability having on the steel product surface a zinc alloy plating layer composed of 4 to 22% by mass of Al, 1 to 5% by mass of Mg, 0.000001 to 0.1% by mass of Ti, 0.000001 to 0.5% by mass of Si and the balance of Zn and unavoidable impurities, the plating layer of the plated steel product having a metal structure in which an [Mg2Si phase], an [Al phase], a [Zn2Mg phase] and a [Zn phase] are present in a mixture in the matrix of an [Al/Zn/Zn2Mg ternary eutectic structure], and the plating layer containing a Ti—Al base intermetallic compound in the [Al phase] and/or the [Zn2Mg phase] and/or the [Zn phase], is produced.
    Type: Application
    Filed: October 26, 2007
    Publication date: June 5, 2008
    Applicant: Nippon Steel Corporation
    Inventors: Kazuhiko Honda, Hidetoshi Hatanaka, Hajime Onozawa
  • Patent number: 7238431
    Abstract: The present invention provides a plated steel material, said plated steel material having a plated layer which contains Al of 4% or more in mass, excellent in surface smoothness even when a cooling rate is low. In the present invention: a plated layer which contains Al of 4% or more in mass and has an Al-type intermetallic compound in an Al phase or abutting on an Al phase is formed on the surface of a steel material; in particular, high corrosion-resistance is secured in various environments by using a plated layer containing Al of 4 to 20% and Mg of 1 to 10% in mass with the balance consisting of Zn and unavoidable impurities or a plated layer containing Al of 4 to 20%, Mg of 1 to 10% and Si of 0.001 to 2% in mass with the balance consisting of Zn and unavoidable impurities; said plated layer contains an intermetallic compound having a melting point of 600° C. or higher by 0.001 to 0.
    Type: Grant
    Filed: January 9, 2003
    Date of Patent: July 3, 2007
    Assignee: Nippon Steel Corporation
    Inventors: Kazuhiko Honda, Akira Takahashi, Yoshihiro Suemune, Hidetoshi Hatanaka, Tsuyoshi Miyake, Wataru Yamada, Koki Tanaka
  • Publication number: 20060073355
    Abstract: The present invention provides a highly corrosion-resistant plated steel sheet that can achieve excellent surface smoothness and formability and, according to the process of the present invention, a hot-dip galvanized steel product excellent in surface smoothness and formability having on the steel product surface a zinc alloy plating layer composed of 4 to 22% by mass of Al, 1 to 5% by mass of Mg, 0.000001 to 0.1% by mass of Ti, 0.000001 to 0.5% by mass of Si and the balance of Zn and unavoidable impurities, the plating layer of the plated steel product having a metal structure in which an [Mg2Si phase], an [Al phase], a [Zn2Mg phase] and a [Zn phase] are present in a mixture in the matrix of an [Al/Zn/Zn2Mg ternary eutectic structure], and the plating layer containing a Ti—Al base intermetallic compound in the [Al phase] and/or the [Zn2Mg phase] and/or the [Zn phase], is produced.
    Type: Application
    Filed: October 27, 2003
    Publication date: April 6, 2006
    Inventors: Kazuhiko Honda, Hidetoshi Hatanaka, Hajime Onozawa
  • Publication number: 20050123786
    Abstract: The present invention provides a plated steel material, said plated steel material having a plated layer which contains Al of 4% or more in mass, excellent in surface smoothness even when a cooling rate is low. In the present invention: a plated layer which contains Al of 4% or more in mass and has an Al-type intermetallic compound in an Al phase or abutting on an Al phase is formed on the surface of a steel material; in particular, high corrosion-resistance is secured in various environments by using a plated layer containing Al of 4 to 20% and Mg of 1 to 10% in mass with the balance consisting of Zn and unavoidable impurities or a plated layer containing Al of 4 to 20%, Mg of 1 to 10% and Si of 0.001 to 2% in mass with the balance consisting of Zn and unavoidable impurities; said plated layer contains an intermetallic compound having a melting point of 600° C. or higher by 0.001 to 0.
    Type: Application
    Filed: January 9, 2003
    Publication date: June 9, 2005
    Inventors: Kazuhiko Honda, Akira Takahashi, Yoshihiro Suemune, Hidetoshi Hatanaka, Tsuyoshi Miyake, Wataru Yamada, Koki Tanaka
  • Publication number: 20040258949
    Abstract: The object of the present invention is to provide a plated steel sheet capable of securing excellent post-painting corrosion resistance and brightness, and the present invention makes it possible to produce a plated steel sheet excellent in post-painting corrosion resistance and paint coat image clarity by further adding one or more elements selected from among 0.01 to 0.5% of Ca, 0.01 to 0.2% of Be, 0.0001 to 0.2% of Ti, 0.1 to 10% of Cu, 0.001 to 0.2% of Ni, 0.01 to 0.3% of Co, 0.0001 to 0.2% of Cr and 0.01 to 0.5% of Mn, in mass, to the plated layer of the plated steel sheet which is characterized in that the center line average roughness Ra of the Zn alloy plated steel sheet is 1.0 &mgr;m or less and the filtered waviness curve WCA thereof is 0.8 &mgr;m or less, the Zn alloy plated steel sheet having on the surface thereof the plated layer containing 1 to 10% of Mg, 2 to 19% of Al and 0.001 to 2% of Si in mass and other elements the total amount of which is suppressed to 0.
    Type: Application
    Filed: July 8, 2004
    Publication date: December 23, 2004
    Inventors: Kazuhiko Honda, Akira Takahashi, Yoshihiro Suemune, Hidetoshi Hatanaka, Tsuyoshi Miyake